Install Extension Housing And New Gasket

Install the extension housing with a new gasket to the case. Install and torque the six bolts. HINT: The two lower bolts are shorter. Torque: 370 kg-cm (27 ft-lb, 36 N*m)

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42. INSTALL TRANSMISSION HOUSING

Install and torque the six bolts.

Torque: 10 mm Bolt 345 kg-cm (25 ft-lb, 34 N-m) 12 mm Bolt 580 kg-cm (42 ft-lb, 57 N-m)

43. INSTALL SPEED SENSOR

(a) Coat a new O-ring with ATF and install it to the speed sensor.

(b) Install the speed sensor. Install and torque the bolt. Torque: 160 kg-cm (12 ft-lb, 16 N«m)

(c) Connect the connector.

44. INSTALL SPEEDOMETER DRIVEN GEAR

(a) Coat a new O-ring with ATF and install it to the speedometer driven gear.

(b) Install the speedometer driven gear. Install and torque the bolt.

45. INSTALL UNIONS

(a) Coat new two O-rings with ATF and install them to each union.

(b) Install the front union.

(c) Install the rear union as shown in the figure. Torque: 300 kg-cm (22 ft-lb, 29 N-m)

46. INSTALL NEUTRAL START SWITCH

(a) Using the control shaft lever, fully turn the manual lever shaft back and return two notches, it is now in neutral.

(b) Insert the neutral start switch onto the manual valve lever shaft and temporarily tighten the adjusting bolt.

Stake Bolt Throtle

(c) Install the grommet and a new lock washer. Install and torque the nut.

(d) Align the neutral standard line and the switch groove, and tighten the adjusting bolt.

(e) Bend the tabs of the lock washer.

HINT: Bend at least two of the lock washer tabs.

47. INSTALL CONTROL SHAFT LEVER

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48. IF THROTTLE CABLE IS NEW. STAKE STOPPER ON INNER CABLE

HINT: New cable does not have a cable stopper staked.

(a) Bend the cable so there is a radius of about 200 mm (7.78 in.).

(b) Pull the inner cable lightly until a slight resistance is felt, and hold it.

(c) Stake the stopper, 0.8 - 1.5 mm (0.031 - 0.059 in.) from the end of outer cable.

49. INSTALL WIRE HARNESS CLAMP AND THROTTLE CABLE CLAMP

Neutral Position

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