Installation Of Brake Booster

1. ADJUST LENGTH OF BOOSTER PUSH ROD

(a) Set the SST on the master cylinder with the gasket, and then lower the pin until its slightly touches the piston.

SST 09737 00010

(b) Turn the SST upside down and set it on the booster. SST 09737 00010

(c) Measure the clearance between the booster push rod and pin head (SST).

(d) Adjust the booster push rod length until the push rod lightly touches the pin head.

2. INSTALL BRAKE BOOSTER. GASKET AND CLEVIS

(a) Install the booster and gasket.

(b) Install the clevis and tighten the lock nut. Torque: 260 kg-cm (19 ft-lb, 25 N-m)

(c) Install and torque the booster mounting nuts. Torque: 130 kg-cm (9 ft-lb. 13 N-m)

3. CONNECT CLEVIS TO BRAKE PEDAL

Insert the clevis pin into the clevis and brake pedal, and install the clip to the clevis pin.

4. INSTALL PEDAL RETURN SPRING

5. INSTALL INSTRUMENT LOWER FINISH PANEL

6. INSTALL MASTER CYLINDER (See page BR-19)

7. CONNECT VACUUM HOSE TO BRAKE BOOSTER

8. INSTALL CRUISE CONTROL ACTUATOR BRACKET BOLTS

9. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM

10. CHECK FOR FLUID LEAKAGE

11. CHECK AND ADJUST BRAKE PEDAL (See page BR-5)

12. PERFORM OPERATIONAL CHECK (See page BR-6)

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