Remove Shift Forks Shift Fork Shafts And Reverse Idler Gear

(a) Pry out the lock washer of No. 1 shift fork and remove the set bolt.

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(b) Pry out the lock washer of No. 2 shift fork and remove the set bolt.

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(c) Using two screwdriver and a hammer, tap out the snap ring of No.1 fork shaft.

(d) Using two screwdriver and hammer, tap out the snap ring of No.2 fork shaft.

(e> Remove the reverse idler gear shaft stopper.

(f) Remove the reverse idler gear and shaft.

(g) Remove No.1 shift fork and shaft.

(h) Using a magnetic finger, remove No.1 and No.2 interlock pins.

(i) Remove No.2 shift fork and shaft.

(j) Using a magnetic finger, remove No.3 interlock pin.

(k) Using a pin punch and hammer, drive out No.3 fork shaft pin.

(I) Pull out No.4 shift fork shaft.

(m) Remove No.3 shift fork, fork shaft and reverse shift arm with the pin.

11. REMOVE SPEEDOMETER DRIVE GEAR

Pry out both ends of the clip and remove the drive gear.

12. MEASURE COUNTER FIFTH GEAR THRUST CLEARANCE

Using a feeler gauge, measure the counter 5th gear thrust clearance.

Standard clearance: 0.10 - 0.41 mm

(0.0039 - 0.0161 in.) Maximum clearance: 0.46 mm (0.0181 in.)

13. REMOVE COUNTER REAR BEARING. SPACER. COUNTER FIFTH GEAR AND NEEDLE ROLLER BEARING

(a) Using snap ring pliers, remove the snap ring.

(b) Using SST, remove the rear bearing, spacer, 5th gear and bearing.

SST 09213-36020

NOTICE: Be careful not to catch the output shaft rear bearing roller on the counter 5th gear.

(c) Remove the spacer.

14. REMOVE NO.3 HUB SLEEVE ASSEMBLY

(a) Using two screwdrivers and a hammer, tap out the snap ring.

(b) Using SST, remove No.3 clutch hub. SST 09950 20017

NOTICE: Latch the claw of the SST onto the clutch hub not the shifting key retainer.

15. REMOVE OUTPUT SHAFT REAR BEARING AND FIFTH GEAR

(a) Using two screwdrivers and a hammer, tap out the snap ring.

(b) Using SST, remove the rear bearing and 5th gear. SST 09312-20011

16. REMOVE REVERSE GEAR

(a) Using snap ring pliers, remove the snap ring.

(b) Using SST. remove the reverse gear. SST 09950-20017

17. REMOVE CENTER BEARING RETAINER

(a) Using a torx socket wrench, unscrew the torx screws and remove the retainer.

(b> Using snap ring pliers, remove the snap rings.

18. REMOVE OUTPUT SHAFT AND COUNTER GEAR AS A

UNIT FROM INTERMEDIATE PLATE

(a) Remove the output shaft, input shaft and counter gear as a unit from the intermediate plate by pulling on the counter gear and tapping on the intermediate plate with a plastic hammer.

lb) Remove the input shaft from output shaft.

19. INSPECT BACK UP LIGHT SWITCH

Check that there is continuity between terminal as shown.

Switch Position

Specified

Push

Continuity

Free

No continuity

If operations not as specified, replace switch.

If operations not as specified, replace switch.

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