Remove Tilt Lever Retainer

Remove the two nuts and tilt lever retainer.

13. REMOVE SPACER AND PIN

14. REMOVE TILT STEERING ADJUSTING NUT AND PIN

15. REMOVE TILT STEERING SUPPORT STOPPER BOLT

Remove the nut, support stopper bolt and cover.

16. REMOVE SERRATION BOLTS

Temporarily install the two nuts to the two serration bolts end for protection, and tap out the two serration bolts from the upper bracket.

17. REMOVE COLUMN UPPER BRACKET

(a) Remove the column upper bracket from the breakaway bracket.

(b) Remove the two bolts.

(c) Remove the following parts:

• Tilt steering No.1 support collar

• Tilt-up control lever

• Tilt adjust lover

• Adjuster memory cover

• Tilt steering No.2 support collar

(d) Using a chisel, remove the steering shaft thrust stopper with the three screws.

18. REMOVE TWO STEERING PAWLS

19. REMOVE TWO SERRATION BOLTS

Temporarily install the two nuts to the two serration bolts end for protection, and tap out the serration bolts from the breakaway bracket.

20. REMOVE THRUST STOPPER

(a) Using snap ring pliers, remove the snap ring.

(b) Remove the thrust stopper.

(c) Remove the O-ring from the thrust stopper.

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INSPECTION AND REPAIR OF STEERING COLUMN

1. INSPECT STEERING LOCK OPERATION

Check that the steering lock mechanism operates properly.

2. IF NECESSARY, REPLACE KEY CYLINDER

(a) Place the ignition key at the ACC position.

(b) Push down the stop key with a thin rod. and pull out the key cylinder.

<c) Make sure that the ignition key is at the ACC position.

(d) Install a new key cylinder.

IF NECESSARY, REPLACE KEY INTERLOCK SOLENOID

(a) Remove the two screws and solenoid.

(b) Install a new solenoid with the two screws.

ASSEMBLY OF STEERING COLUMN

1. COAT ALL RABBING PARTS WITH MP GREASE

2. INSTALL THRUST STOPPER

(a) Install a new O-ring to the thrust stopper.

(b) Install the thrust stopper.

(c) Using snap ring pliers, install the snap ring.

3. INSTALL STEERING SHAFT THRUST STOPPER

Install the steering shaft thrust stopper with three new screws.

4. INSTALL NO.2 TILT SUB LEVER

Install the No.2 tilt sub lever to the column upper bracket.

5. SELECT NO.2 SUPPORT COLLAR

Select a No.2 collar which will eliminate all play.

Outer diameter mm (in.)

17.989- 17.996

(0.7082 - 0.7085)

17.996- 18.003

(0.7085 - 0.7088)

18.003- 18.010

(0.7088-0.7091)

18.010-18.017

(0.7091 - 0.7093)

18.017-18.024

(0.7093-0.7096)

6. INSTALL ADJUSTER MEMORY COVER

Install the adjuster memory cover to the ratchet of the column upper bracket.

7. INSTALL TILT-UP CONTROL LEVER AND NO.1 TILT SUB LEVER

(a) Assemble the No. 1 tilt sub lever to the tilt-up control lever.

(b) Install the tilt-up control lever to the column upper bracket.

8. INSTALL TILT ADJUST LEVER

(a) Align the tilt adjust lever hole to the adjuster memory cover pin.

(b) Assemble the tilt adjust lever between the tilt-up control lever and No.1 tilt sub lever.

9. SELECT NO.1 SUPPORT COLLAR

Select a No.1 collar which will eliminate all play.

Outer diameter mm (in.)

17.989

- 17.996

(0.7082 - 0.7085)

17.996

- 18.003

(0.7085 - 0.7088)

18.003

- 18.010

(0.7088-0.7091)

18.010

- 18.017

(0.7091 - 0.7093)

18.017

- 18.024

(0.7093 - 0.7096)

10. INSTALL TWO SERRATION BOLTS AND TWO TILT PAWLS

(a) Install the two serration bolts to the breakaway bracket.

(b) Install the two pawls and one of the bushing with cutout portion.

11. INSTALL COLUMN UPPER BRACKET

(a) With the column upper bracket partially installed to the breakaway bracket, move the pawl toward the column upper bracket side and then completely install the column upper bracket.

(b) Insert the serration bolt of No.1 support collar side.

12. INSTALL SUPPORT STOPPER BOLT

Install the cover to the bolt, and align the cutout portion of the support stopper bolt and upper bracket, install it from inside of the column upper bracket.

13. INSTALL SPACER AND PIN

14. INSTALL TILT LEVER RETAINER

(a) Install the tilt lever retainer with the collar, cushion and bolt.

(b) Temporarily install the two nuts and washers.

(c) Hold the serration bolt and tighten the two nuts. Torque: 195 kg-cm (14 ft-lb, 19 N-m)

15. SELECT SUPPORT SHIM

Select one or two shims which fit snugly when pressed in by hand.

Mark

Thickness

mm (in.)

None

0.197

- 0.203

(0.0078 -

0.0080)

5

0.495

- 0.505

(0.0195 -

0.0199)

8

0.795

- 0.805

(0.0313 -

0.0317)

14

1.395

- 1.405

(0.0549 -

0.0553)

18

1.795

- 1.805

(0.0707 -

0.0711)

16. INSTALL SERRATION BOLT. TILT STEERING ADJUSTING NUT AND PIN

17. INSTALL TILT LEVER RETAINER

(a) Install the tilt lever retainer.

(b) Install the two nuts and washers.

(c) Holding the serration bolts and tighten the nuts. Torque: 195 kg-cm (14 ft-lb, 19 N-m)

18. ADJUST ENGAGEMENT OF NO.2 TILT SUB LEVER

(a) Pulling the No. 2 tilt sub lever, disengage the pawl from the column upper bracket.

(b) Moving the column upper bracket up or down, engage the opposite pawl with the column upper bracket.

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(c) Loosen the nut until the tilt steering adjusting nut turns smoothly.

(d) Pushing the pawl toward the column upper bracket, engage the pawl with the upper bracket by moving the adjusting nut.

(e) Tighten the nut as in figure and tighten the right and left bolts of the tilt lever.

Torque: Nut 195 kg-cm (14 ft-lb. 19 N-m) Bolt 80 kg-cm (69 In.-lb. 7.8 N-m)

19. INSTALL TENSION SPRING

20. INSTALL TWO TENSION SPRINGS

21. INSTALL MAIN SHAFT ASSEMBLY

(a) Install the two lock wedges to the column upper bracket.

(b) Mark the main shaft as shown.

(c) Place the ignition key at the ACC position.

(d) Insert the main shaft assembly into the upper bracket.

(e) Install the column tube stopper. Torque: 80 kg-cm (69 in. lb, 7.8 N-m)

22. INSTALL TELESCOPIC LEVER LOCK BOLT

Tighten the telescopic lever lock bolt with the telescopic lever.

HINT: The bolt has LH threads.

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23. INSTALL TELESCOPIC LEVER

(a) Install the telescopic lever so it parallels the main shaft.

(b) Tighten the set nut.

24. INSTALL TENSION SPRINGS AND CORDS

(a) Fully tilt the main shaft upward.

(b) Connect the spring and cord, and hook the spring to the hanger.

(c) Using a screwdriver, hook the cord end to the column upper bracket.

25. INSTALL COLUMN TUBE TO BREAKAWAY BRACKET

(a) Install the column tube to the breakaway bracket.

(b) Place the bond cable.

(c) Install and torque the four bolts. Torque: 195 kg-cm (14 ft-lb, 19 N-m)

26. INSTALL INTERMEDIATE SHAFT TO COLUMN TUBE

(a) Coat the O-ring of the thrust stopper with MP grease.

(b) Install the intermediate shaft to the column tube.

(c) Connect the universal joint of main shaft and intermediate shaft.

(d) Match the mark on the shaft accords with the upper bracket surface, as shown.

(e) Install the retainer bracket and two bolts.

(f) Torque the two bolts.

27. INSTALL COLUMN HOLE COVER

(a) Install a new O-ring and cover plate to the column tube.

(b) Align the cutout portion of the column tube to the protrusion of the hole cover, and install with the two bolts.

28. INSTALL IGNITION KEY LIGHT WITH SCREW

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