Remove Transmission Assembly With Clutch Cover And Disc

(a) Remove the two clutch housing covers.

(b) Pull out the release fork through the left clutch housing hole.

(c) Place the matchmarks on the clutch cover and flywheel.

(d) Remove the clutch cover set bolts while turning the crankshaft pulley.

HINT: Loosen each set bolt one turn at a time until spring tension is released.

(e) Remove the clutch cover and disc from the flywheel, and fully move them toward the transmission.

(f) Pull out the transmission with the clutch cover and disc.

Toyota Yaris Transmission

MTO22+

Installation of Transmission

PLACE TRANSMISSION AT INSTALLATION POSITION, AND INSTALL TRANSMISSION MOUNTING BOLTS

(a) Apply molybdenum disulphide lithium base grease to the following parts:

• Release bearing hub inside groove

• Input shaft spline

• Release fork contact surface

(b) Install the clutch cover and disc on the retainer and input shaft spline.

(c) Align the input shaft tip with the pilot bearing, and push the transmission fully into position.

(d) Install the two mounting bolts of the upper transmission, and torque the bolts.

(e) Align the matchmarks on the clutch cover and flywheel.

(f) Tighten the clutch cover set bolts evenly and gradually while turning the crankshaft pulley. Make several passes around the cover until the cover is snug. Torque the bolts.

MT0306

(g) Install the release fork to the release fork support through the left clutch housing hole.

(h) Install the two clutch housing covers. Torque: 120 kg-cm (9 ft-lb, 12 N-m)

PLACE TRANSMISSION AT INSTALLATION POSITION, AND INSTALL TRANSMISSION MOUNTING BOLTS

(a) Align the input shaft spline with the clutch disc, and push the transmission fully into position.

(b) Install the two mounting bolts of the upper transmission, and torque the bolts.

MT0306

2. INSTALL ENGINE REAR MOUNTING

Install the eight bolts, and torque them. Torque: 250 kg-cm <18 ft-lb, 25 N-m)

3. INSTALL TRANSMISSION MOUNTING BOLTS AND FLYWHEEL HOUSING UNDER COVER

Install and torque the bolts.

Torque:

Transmission mounting bolt 400 kg-cm

(29 ft-lb, 39 N-m) Stiffener plate bolt 380 kg-cm

4. INSTALL STARTER

Install the starter, and torque the bolts.

5. INSTALL CLUTCH RELEASE CYLINDER

Install and torque the two bolts. Torque : 120 kg-cm (9 ft-lb, 12 N-m)

Senzor Conector Abs Yaris Foto

6. CONNECT BACK-UP LIGHT SWITCH CONNECTOR AND REAR SPEED SENSOR CONNECTOR (w/ A.B.S.)

7. CONNECT SPEEDOMETER CABLE

INSTALL EXHAUST FRONT PIPE

(a) Install the exhaust front pipe and nuts to the exhaust manifold. Torque the nuts.

(b) Connect the exhaust pipe bracket to the clutch housing.

MT022*

MIO??!.

9. CONNECT EXHAUST FRONT PIPE TO TAIL PIPE

(a) Connect the front pipe to the tail pipe, and torque the bolts.

(b> Install the rubber hanger.

10. INSTALL PROPELLER SHAFT

(a) Align the matchmarks on both flanges.

(b) Install and torque the bolts.

Torque:

Propeller shaft flange

Center support bracket

11. FILL WITH TRANSMISSION OIL

Oil grade: API GL-4 or GL-5

Viscosity:

W58 M/T SAE 75W-90 or 80W-90 R154 M/T SAE 75W-90

Capacity:

W58 M/T 2.4 liters (2.5 US qts. 2.1 Imp. qts) R154 M/T 3.0 liters (3.2 US qts. 2.6 Imp. qts)

Shift And Speed Cable For Tercel 1996

12. INSTALL SHIFT LEVER

13. INSTALL CENTER CLUSTER FINISH PANEL

14. INSTALL NEGATIVE BATTERY CABLE

15. PERFORM ROAD TEST

Check for any abnormal noise or operation.

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  • anneli pitk
    How to install clutch cover mkiii supra?
    8 years ago

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