Remove Water Outlet Housing

Remove the union bolts, union with No.4 water bypass hose and gaskets.

(b) Disconnect the No.6 water by-pass hose from the water by-pass pipe.

(c) Remove the bolt, two nuts, water outlet housing and gasket.

15. REMOVE CYLINDER HEAD COVERS

(a) Remove the accelerator link.

jb) Remove the heater hose clamp.

<c) Remove the No. 1 and No. 2 cylinder head covers.

(d) Using SST, remove the No.3 cylinder head cover. SST 09923-00010

16. REMOVE SPARK PLUGS

17. REMOVE TIMING BELT AND CAMSHAFT TIMING PULLEYS

18. REMOVE CYLINDER HEAD

(a) Using SST, remove the head bolts gradually in three passes and in the numerical order shown.

SST 09043-38100

NOTICE: Head warpage or cracking could result from removing bolts In incorrect order.

(b) Lift the cylinder head from the dowels on the cylinder block. As the cylinder head is lifted, separate the No. 5 water by-pass hose from the union.

(c) Place the head on wooden blocks on a bench.

If the cylinder head is difficult to lift off, pry with a screwdriver between the cylinder head and block projection.

NOTICE:

• Be careful not to damage the cylinder head and block surface of the cylinder head gasket.

• Be careful not to damage the VSV.

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