Differential Service Data

Differential drive pinion

New bearing

0.98 to 1.57 N*m (10 to 16 kgf*cm, 8.7 to 13.9 in.*lbf)

preload (at starting)

Reused bearing

0.49 to 0.78 N*m (5.0 to 8.0 kgf*cm, 4.3 to 6.9 in.*lbf)

Total preload (at starting)

Drive pinion preload plus

0.22 to 0.88 N*m (2.2 to 8.8 kgf*cm, 2.0 to 7.8 in.*lbf)

Differential ring gear backlash

0.11 to 0.21 mm (0.0043 to 0.0083 in.)

Differential side gear backlash

0 to 0.15 mm (0 to 0.0059 in.)

Front differential carrier assembly

Front differential carrier oil seal

Oil seal drive in depth

3.9 to 4.8 mm (0.153 to 0.189 in.)

(1GR-FE (4WD))

Front differential side oil seal

Oil seal drive in

-0.45 to 0.45 mm (-0.0177 to 0.0177 in.)

depth

Front differential side tube oil

Oil seal drive in

4.8 to 5.8 mm (0.189 to 0.2284 in.)

seal

depth

Front differential side gear

Bearing press in

1.4 to 2.0 mm (0.055 to 0.079 in.)

needle roller bearing

depth

Differential clutch sleeve and

Max.

0.35 mm (0.0138 in.)

clutch sleeve hork clearance

Front differential carrier

1.50 mm (0.0591

n.)

assembly (4WD)

1.55 mm (0.0610 in.) 1.60 mm (0.0630 in.) 1.65 mm (0.0650 in.)

Front differential side gear thrust washer thickness

1.70 mm (0.0669 in.)

1.75 mm (0.0689 in.)

1.80 mm (0.0709 in.)

1.85 mm (0.0728 in.)

1.90 mm (0.0748 in.)

1.58 mm (0.0622

n)

1.60 mm (0.0630

n.)

1.62 mm (0.0638

n.)

1.64 mm (0.0646

n.)

1.66 mm (0.0654

n.)

1.68 mm (0.0661

n.)

1.70 mm (0.0669

n.)

1.72 mm (0.0677

n.)

1.74 mm (0.0685

n.)

1.76 mm (0.0693

n.)

1.78 mm (0.0701

n.)

1.80 mm (0.0709

n.)

1.82 mm (0.0717

n.)

1.84 mm (0.0724

n.)

Front differential ring gear thrust washer thickness

1.86 mm (0.0732 1.88 mm (0.0740

n.) n.)

1.90 mm (0.0748

n.)

1.92 mm (0.0756

n.)

1.94 mm (0.0764

n.)

1.96 mm (0.0772

n.)

1.98 mm (0.0780

n.)

2.00 mm (0.0787

n.)

2.02 mm (0.0800

n.)

2.04 mm (0.0803

n.)

2.06 mm (0.0811 in.)

2.08 mm (0.0819 in.)

2.10 mm (0.0827 in.)

2.12 mm (0.0835 in.)

2.14 mm (0.0843 in.)

2.16 mm (0.0850 in.)

Front differential carrier assembly (4WD)

Rear differential drive pinion plate washer thickness

Rear differential drive pinion plate washer thickness

1.70

mm

(0.0669

in.)

1.73

mm

(0.0681

in.)

1.76

mm

(0.0693

in.)

1.79

mm

(0.0705

in.)

1.82

mm

(0.0717

in.)

1.85

mm

(0.0728

in.)

1.88

mm

(0.0740

in.)

1.91

mm

(0.0752

in.)

1.94

mm

(0.0764

in.)

1.97

mm

(0.0776

in.)

2.00

mm

(0.0787

in.)

2.03

mm

(0.0799

in.)

2.06

mm

(0.0811

in.)

2.09

mm

(0.0823

in.)

2.12

mm

(0.0835

in.)

2.15

mm

(0.0847

in.)

2.18

mm

(0.0858

in.)

2.21

mm

(0.0870

in.)

2.24

mm

(0.0882

in.)

2.27

mm

(0.0894

in.)

2.30

mm

(0.0906

in.)

2.33

mm

(0.0917

in.)

0.10 mm (0.0039 in.)

Companion flange vertical runout

Companion flange lateral runout

Differential ring gear runout

Rear differential case runout

Differential drive pinion preload (at starting)

New bearing Reused bearing

1.05 to 1.64 N*m (10.7 to 16.7 kgf*cm, 9.3 to 14.5 in.*lbf) 0.56 to 0.85 N*m (5.7 to 8.7 kgf*cm, 5.0 to 7.5 in.*lbf)

Total preload (at starting)

Rear differential carrier assembly (w/ differential lock)

Drive pinion preload plus

0.39 to 0.59 N*m (4.0 to 6.0 kgf*cm, 3.5 to 5.2 in.*lbf)

Differential ring gear backlash

Rear differential case side gear backlash LH

Rear differential case side gear backlash RH

Rear differential carrier oil seal

Oil seal drive in depth

Rear differential side gear thrust washer thickness

Rear differential lock sleeve clearance

Rear differential drive pinion plate washer thickness

1.70

mm

(0.0669

in.)

1.73

mm

(0.0681

in.)

1.76

mm

(0.0693

in.)

1.79

mm

(0.0705

in.)

1.82

mm

(0.0717

in.)

1.85

mm

(0.0728

in.)

1.88

mm

(0.0740

in.)

1.91

mm

(0.0752

in.)

1.94

mm

(0.0764

in.)

1.97

mm

(0.0776

in.)

2.00

mm

(0.0787

in.)

2.03

mm

(0.0799

in.)

2.06

mm

(0.0811

in.)

2.09

mm

(0.0823

in.)

2.12

mm

(0.0835

in.)

2.15

mm

(0.0847

in.)

2.18

mm

(0.0853

in.)

2.21

mm

(0.0870

in.)

2.24

mm

(0.0882

in.)

2.27

mm

(0.0894

in.)

2.30

mm

(0.0906

in.)

2.33

mm

(0.0917

in.)

Rear differential carrier assembly (w/ differential lock)

Rear differential drive pinion plate washer thickness

Rear differential carrier assembly

Companion flange vertical runout

Companion flange lateral runout

Differential ring gear runout

Rear differential case runout

Differential drive pinion preload (at starting)

New bearing Reused bearing

Total preload (at starting)

Differential ring gear backlash

Rear differential case side gear backlash LH

Rear differential case side gear backlash RH

Rear differential carrier oil seal

Oil seal drive in depth

Rear differential side gear thrust washer thickness

1.27 to 1.86 N*m (113 to 20 kgf*cm, 11 to 16 in.*lbf) 0.786 to 1.07 N*m (8.0 to 11 kgf*cm, 6.9 to 9.3 in.*lbf)

Drive pinion preload plus

0.39 to 0.59 N*m (4.0 to 6.0 kgf*cm, 3.5 to 5.2 in.*lbf)

1.50 mm 1.55 mm 1.60 mm 1.65 mm 1.70 mm 1.75 mm 1.80 mm 1.85 mm 1.90 mm

(0.0590 in.) (0.0610 in.) (0.0630 in.) (0.0650 in.) (0.0669 in ) ) (0.0689 in.) (0.0709 in.) (0.0728 in.) (0.0748 in.)

Rear differential side gear thrust No. 1 washer standard thickness (LSD)

Rear differential clutch plate standard thickness (LSD)

Rear differential lock retainer compression spring free length (LSD)

Rear differential carrier assembly

Rear differential side gear thrust washer thickness (LSD)

0.13 to 0.17 mm (0.0051 to 0.0067 in.) 0.18 to 0.22 mm (0.0071 to 0.0087 in.) 0.23 to 0.27 mm (0.0091 to 0.0106 in.) 0.28 to 0.32 mm (0.0110 to 0.0126 in.) 0.33 to 0.37 mm (0.0130 to 0.0146 in.)

Rear differential ring gear

Rear differential carrier assembly

Rear differential side bearing preload washer thickness

Mark58

2.58

mm

0

1016

in.)

60

2.60

mm

0

1024

in.)

62

2.62

mm

0

1032

in.)

64

2.64

mm

0

1039

in.)

66

2.66

mm

0

1047

in.)

68

2.68

mm

0

1055

in.)

70

2.70

mm

0

1063

in.)

72

2.72

mm

0

1071

in.)

74

2.74

mm

0

1079

in.)

76

2.76

mm

0

1087

in.)

78

2.78

mm

0

1095

in.)

80

2.80

mm

0

1102

n.)

82

2.82

mm

0

1110 i

n.)

84

2.84

mm

0

1118 i

n.)

86

2.86

mm

0

1126

n.)

88

2.88

mm

0

1134

n.)

90

2.90

mm

0

1142

n.)

92

2.92

mm

0

1150

n.)

94

2.94

mm

0

1158

n.)

96

2.96

mm

0

1165

n.)

98

2.98

mm

0

1173

n.)

00

3.00

mm

0

1181

n.)

02

3.02

mm

0

1189

n.)

04

3.04

mm

0

1197

n.)

06

3.06

mm

0

1205

in.)

08

3.08

mm

0

1213

in.)

10

3.10

mm

0

1221

in.)

12

3.12

mm

0

1228in.)

14

3.14

mm

0

1236

in.)

16

3.16

mm

0

1244

in.)

18

3.18

mm

0

1257

in.)

20

3.20

mm

(0.

1260

in.)

22

3.22

mm

(0.

1268

in.)

24

3.24

mm

(0.

1276

in.)

26

3.26

mm

(0.

1284

in.)

28

3.28

mm

(0.

1291

in.)

30

3.30

mm

(0.

1299

in.)

32

3.32

mm

(0.

1307

in.)

34

3.34

mm

(0.

1315

in.)

36

3.36

mm

(0.

1323

in.)

38

3.38

mm

(0.

1331

in.)

40

3.40

mm

(0.

1339

in.)

42

3.42

mm

(0.

1347

in.)

44

3.44

mm

(0.

1354

in.)

46

3.46

mm

(0.

1362

in.)

48

3.48

mm

(0.

1370

in.)

Rear differential carrier assembly

Rear differential drive pinion thrust washer thickness

Mark 87

1.87

mm

0.0736

n.)

88

1.88

mm

0.0740

n.)

89

1.89

mm

0.0744

n)

90

1.90

mm

0.0748

n)

91

1.91

mm

0.0752

n)

92

1.92

mm

0.0756

in.)

93

1.93

mm

0.0760

n.)

94

1.94

mm

0.0764

n.)

95

1.95

mm

0.0768

n.)

96

1.96

mm

0.0772

n.)

97

1.97

mm

0.0776

n.)

98

1.98

mm

00.780

n.)

99

1.99

mm

0.0784

n.)

00

2.00

mm

0.0787

n.)

01

2.01

mm

0.0791

n.)

02

2.02

mm

0.0795

n.)

03

2.03

mm

0.0799

n.)

04

2.04

mm

0.0803

n.)

05

2.05

mm

0.0807

n.)

06

2.06

mm

0.0811

n.)

07

2.07

mm

0.0815

n.)

08

2.08

mm

0.0819

n.)

09

2.09

mm

0.0823

n.)

10

2.10

mm

0.0827

n.)

11

2.11

mm

0.0831

n.)

12

2.12

mm

0.0835

n.)

13

2.13

mm

0.0839

n.)

14

2.14

mm

0.0843

n.)

15

2.15

mm

0.0847

n.)

16

2.16

mm

0.0850

n.)

17

2.17

mm

0.0854

n.)

18

2.18

mm

0.0858

n.)

19

2.19

mm

0.0862

n.)

20

2.20

mm

0.0866

n.)

21

2.21

mm

0.0870

n.)

22

2.22

mm

0.0874

n.)

23

2.23

mm

0.0878

n.)

24

2.24

mm

0.0882

n.)

25

2.25

mm

0.0886

n.)

26

2.26

mm

0.0890

n.)

27

2.27

mm

0.0894

n.)

28

2.28

mm

0.0898

n.)

Do It Yourself Car Diagnosis

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