Confirmation Driving Pattern

(1) Connect the TOYOTA hand-held tester to the DLC3. (2) Switch the TOYOTA hand-held tester from normal mode to check mode (See page DI-3). (3) Start the engine and warm it up with all accessory switches OFF. (4) Drive the vehicle at 50 - 65 km h (31 - 40 mph) for 1 - 3 minutes to warm up the oxygen sensor. (5) Idle the engine for 1 minute. HINT If a malfunction exists, the MIL will light up during step (5). NOTICE

Do not start the engine

(n) Select the active test mode on the TOYOTA hand-held tester. (o) Please refer to the TOYOTA hand-held tester operator's manual for further details. (p) If you have no TOYOTA hand-held tester, connect the positive (+) and negative (-) leads from the battery to the fuel pump connector (See page MF-5 ). (q) Connect SST (wire) to the injector and battery for 15 seconds, and measure the injection volume with a graduated cylinder. Test each injector 2 or 3 times. SST 09842-30070 Volume

Drop or less per minutes

(b) Disconnect the negative (-) terminal cable from the battery. SST 09268-41046, 09842-30070, 09843-18020 (d) Reinstall the pressure regulator to the delivery pipe (See page MF-15). (e) Reconnect the fuel inlet hose to the fuel filter outlet with 2 new gaskets and the union bolt. (f) Turn the ignition switch OFF. (g) Disconnect the TOYOTA hand- held tester from the DLC3. (h) Reinstall the fuse cover on the instrument panel.

Info

Check output voltage of oxygen sensor during idling. Warm up the oxygen sensor with the engine at 2,500 rpm for approximately 90 seconds. CHECK Using the OBD II scan tool or TOYOTA hand-held tester, read the output voltage of the oxygen sensor during Alternates repeatedly between approx. 0.4 V and approx. 0.55 V (See these table) Perform confirmation driving pattern. (See page DI-41 )

Precheck

Turn the ignition switch to ACC or ON and check that the SRS warning light lights up. Check that the SRS warning light goes out after approx. 6 seconds. When the ignition switch is at ACC or ON and the SRS warning light remains on or flashes, the airbag sensor assembly has detected a malfunction code. If, after approx. 6 seconds have elapsed, the SRS warning light sometimes lights up or the SRS warning light lights up even when the ignition switch is OFF, a short in the SRS warning light...

Preparation

(a) Remove the fuse cover on the instrument panel. (b) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3. (c) Warm up engine to normal operating temperature. CHECK Read the oxygen sensor output voltage and short-term fuel trim. RESULT Lean condition (Changes at 0.55 V or less) Rich condition (Changes at 0.4 V or more) Check fuel trim system (See page DI-49 ).

Do not rotate the fuel pipe when tightening the flare nut Torque Nm kgfcm ftlbf

Use a torque wrench with a fulcrum length of 30 cm (11.81 in.). (d) Observe these precautions when removing and installing the injectors. (2) When placing a new O-ring on the injector, take care not to damage it in any way. (3) Coat a new O-ring with spindle oil or gasoline before installing-never use engine, gear or brake oil. (e) Install the injector in the delivery pipe and cylinder head as shown in the illustration. (f) Check that there are no fuel leaks after performing maintenance...

Life Expectancy Of Egr Valve On 1996 Toyota Tercel

Automatic Disconnecting Differential Engine Control And Measurement System Exhaust Gas Recirculation-Vacuum Modulator High Intensity Discharge (Head Lamp) Load Sensing Proportioning And Bypass Valve Throttle Body Electronic Fuel Injection TOYOTA Electronic Modulated Suspension Total Information System For Vehicle Development TOYOTA Motor Manufacturing Kentucky, Inc.

Glossary Of Sae And Toyota Terms

This glossary lists all SAE-J1930 terms and abbreviations used in this manual in compliance with SAE recommendations, as well as their TOYOTA equivalents. Data Link Connector 1 Data Link Connector 2 Data Link Connector 3 2 Total Diagnosis Comunication Link (TDCL) 3 OBD II Diagnostic Connector Engine ECU (Electronic Control Unit) Coolant Temperature, Water Temperature (THW) Electrically Erasable Programmable Read Only Memory Electrically Erasable Programmable Read Only Memory (EEPROM), Erasable...

Problem Symptoms Table

If a normal code is displayed during the DTC check but the problem still occurs, check the circuits for each problem symptom in the order given in the table below and proceed to the relevant page for troubleshooting. Only when 1 - 4 are all normal and the problem is still occurring, replace the ABS ECU 6. Check the DTC, reconfirming that the normal code is output 9. Check the ABS actuator with a checker If abnormal, check the hydraulic circuit for leakage (See page DI-145). Only when 1 - 4 are...

Symptom Confirmation And Diagnostic Trouble Code Check

The diagnostic system in the TERCEL fulfills various functions. The first function is the Diagnostic Trouble Code Check in which a malfunction in the signal circuits to the ECU is stored in code in the ECU memory at the time of occurrence, to be output by the technician during troubleshooting. Another function is the Input Signal Check which checks if the signals from various switches are sent to the ECU correctly. By using these check functions, the problem areas can be narrowed down quickly...

Assemble Piston And Connecting

a Coat the piston pin and pin holes of the piston with engine oil. b Align the cavity on the piston with the protrusion on the connecting rod. c Using SST, press in the piston pin. SST 09221-25025 09221-00020, 09221-00030, 09221-00130, 09221-00140, 09221-00150 d After installing the piston pin, check that when the connecting rod is aligned with the center of the piston the space between the piston and each end of the piston pin are equal on the left and right sides. If the piston pin is...

Ok

Check output voltage of heated oxygen sensor bank 1 sensor 2 . a Remove the fuse cover on the instrument panel. b Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3. c After warming up the engine, race the engine at 2,500 rpm for 3 minutes. CHECK Read the output voltage of the heated oxygen sensor bank 1 sensor 2 when racing the engine after 3 minutes have elapsed. OK Heated oxygen sensor output voltage Alternates from 0.4 V or less to 0.5 V or more. Heated Oxygen Sensor Heated...

Part No Three Bond Loctite or equivalent

Sst 09816 30010

c Using SST, install the oil pressure switch. SST 09816-30010 Torque 13 Nm 130 kgfcm, 9 ftlbf 14. INSTALL OIL FILTER See page LU-1 Using SST, install the knock sensor. SST 09816-30010 Torque 45 Nm 450 kgfcm, 33 ftlbf 17. INSTALL GENERATOR BRACKET Torque 24 Nm 240 kgfcm, 18 ftlbf 18. INSTALL WATER PUMP WITH WATER INLET PIPE 19. INSTALL OIL DIPSTICK GUIDE AND GENERATOR ADJUSTING BAR 21. INSTALL TIMING BELT AND PULLEYS a Apply adhesive to 2 or 3 threads of new mounting bolt end. Part No....

1996 Rav4 Toyota Torque Converter Removal

Toyota Tercel Mechanical

REMOVE UPPER SIDE MOUNTING BOLTS Torque 64 Nm 650 kgfcm, 47 ftlbf a Disconnect the cable and connector. b Remove the starter with the 2 bolts. Torque 39 Nm 400 kgfcm, 29 ftlbf 6. REMOVE GROUND CABLES AND BRACKET 7. INSTALL ENGINE SUPPORT FIXTURE 10. REMOVE LH AND RH DRIVE SHAFTS See page SA-18 11. DISCONNECT SPEEDOMETER CABLE a Remove the clip from the control cable. b Disconnect the control cable from the lever. Torque 12 Nm 120 kgfcm, 9 ftlbf 13. DISCONNECT PARK NEUTRAL POSITION SWITCH...

Inspection

Dlc1 Avalon

Allow the engine to warm up to normal operating temperature. 2. CONNECT TOYOTA HAND-HELD TESTER OR OBDII SCAN TOOL a Remove the fuse cover on the instrument panel. b Connect the TOYOTA hand-held tester or OBDII scan tool to the DLC3. c Please refer to the TOYOTA hand-held tester or OBDII scan tool operator's manual for further details. a Using SST, connect terminals TE1 and E1 of the DLC1. SST 09843-18020 b Using a timing light, check the ignition timing. Ignition timing w Cooling fan OFF and...

SRS Warning Light System Malfunction Does not light up when ignition switch is turned to ACC or ON

Dtc Warning Light

The SRS warning light is located on the combination meter. When the SRS is normal, the SRS warning light lights up for approx. 6 seconds after the ignition switch is turned from LOCK position to ACC or ON position, and then turns off automatically. If there is a malfunction in the SRS, the SRS warning light lights up to inform the driver of the abnormality When terminals Tc and E1 of the DLC1 are connected, the DTC is displayed by the blinking of the SRS warning light. Refer to page DI-180 for...

Circuit Description

Sensor Tercel 1996

To obtain a high purification rate for the CO, HC and NOx components of the exhaust gas, a three-way catalytic converter is used, but for the most efficient use of the three-way catalytic converter, the air-fuel ratio must be precisely controlled so that it is always close to the stoichiometric air-fuel ratio. The heated oxygen sensor has the characteristic whereby its output voltage changes suddenly in the vicinity of the stoichiometric air-fuel ratio. This characteristic is used to detect the...

Manual Steering Gear Components

Toyota Carina Steering Joint

1 Pinion Bearing Adjusting Screw Lock Nut Pinion Bearing Adjusting Screw O Bearing- 1 Pinion Bearing Adjusting Screw Lock Nut Pinion Bearing Adjusting Screw O Bearing- O Non-reusable part Precoated part Molybdenum disulfide lithium base grease 1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 2. REMOVE STEERING WHEEL PAD See page SR-13 3. REMOVE STEERING WHEEL See page SR-13 4. DISCONNECT RH AND LH TIE ROD ENDS See page SA-10 5. REMOVE COLUMN HOLE COVER Remove the 4 nuts. 6. DISCONNECT SLIDING YOKE...

Remove Throttle Body

1996 Tercel Egr Hose Diagram

a Disconnect the throttle position sensor connector and wire clamp. b Disconnect the IAC valve connector. c Disconnect the vacuum hose from upper port of TVV of EVAP from port P of throttle body. d Disconnect the vacuum hose from port P of EGR vacuum modulator from port E of throttle body. e Disconnect the vacuum hose from port R of EGR vacuum modulator from port R of throttle body.

1997 Rav4 Accessory Wiring

Toyota Mr2 Mk2 Accessories

a Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3. b Start the engine and warm it up with all accessories switched OFF. c Run the vehicle at 70 - 90 km h 43 - 56 mph for 3 minutes or more. d Idle the engine for about 2 minutes. e Stop at safe place and turn the ignition switch OFF. f Start the engine and do steps c and d again. g Check the READINESS TESTS mode on the OBD II scan tool or TOYOTA hand-held tester. If COMPL is displayed and the MIL does not light up, the system...

Confirmation Engine Racing Pattern

Sensor Wave Form Corolla

a Connect the TOYOTA hand-held tester to the DLC3, or connect the probe of the oscilloscope between terminals OX1, OX2 and E1 of ECM. b Start engine and warm it up with all accessories switched OFF until engine coolant temperature is stable. c Race the engine at 2,500 - 3,000 rpm for about 3 minutes. d After confirming that the waveform of the oxygen sensor, bank 1 sensor 1 OX1 , oscillate around 0.5 V during feedback to the ECM, check the waveform of the heated oxygen sensor, bank 1 sensor 2...

Inspect No Cooling Fan Relay

Toyota Cooling Fan Relay

a Remove the relay box cover. b Remove the No.1 cooling fan relay Marking FAN NO.1 . c Inspect the No.1 cooling fan relay continuity. 1 Using an ohmmeter, check that there is continuity between terminals 85 and 86. If there is no continuity, replace the relay. 2 Check that there is continuity between terminals 30 and 87a. If there is continuity, replace the relay. d Inspect the No.1 cooling fan relay operation. 1 Apply battery voltage across terminals 85 and 86. 2 Using an ohmmeter, check that...

Parts Location

1996 Toyota Tercel Fuse

Engine Room R B Starter Relay CHorn Relay Headlight Control Relay CHAZ-HORN Fuse CHEAD LH Fuse CHEAD RH Fuse Combination Meter Theft Deterrent Indicator Door Lock Control Relay or Theft Deterrent ECU Combination Meter Theft Deterrent Indicator Door Lock Control Relay or Theft Deterrent ECU CTaillight COntrol Relay TAIL Fuse CCIG amp RAD Fuse Door unlock detection switch ON. Rear door Door unlock detection switch OFF. Rear door Door courtesy switch ON. Except driver's door opened Door courtesy...

Starter Relay Inspection

Toyota Tercel 1996 Starter

REMOVE STARTER RELAY Marking ST a Using an ohmmeter, check that there is continuity between terminals 85 and 86. If there is no continuity, replace the relay. b Check that there is no continuity between terminals 30 and 87. If there is continuity, replace the relay. a Apply battery voltage across terminals 85 and 86. b Using an ohmmeter, check that there is continuity between terminals 30 and 86. If there is no continuity, replace the relay.

KPa kgfcm psi or more

Toyota Celica 2001 Fuel Sender Removal

If pressure is not as specified, check the fuel pump, pressure regulator and or injector. t After checking fuel pressure, disconnect the negative - terminal cable from the battery and carefully remove the SST to prevent gasoline from splashing. SST 09268-45012 u Connect the fuel inlet hose to the fuel filter with 2 new gaskets and the union bolt. Torque 29 Nm 290 kgfcm, 22 ftlbf v Check for fuel leakage See page MF-1 . 4. DISCONNECT FUEL PUMP AND SENDER GAUGE CONNECTOR Using an ohmmeter,...

Adjust Valve Clearance

Toyota Tercel Valve Clearance

1 Turn the crankshaft to position the cam lobe of the camshaft on the adjusting valve points upward. 2 Position the notch of the valve lifter so that the shim can be removed with a small screwdriver as shown in the illustration. 3 Using SST A , press down the valve lifter and place SST B between the camshaft and valve lifter flange. Remove SST A . SST 09248-55040 09248-05410, 09248-05420 Apply SST B at slight angle on the side marked with 9, at the position shown in the illustration. Set SST A...

Install Egr Valve And Vacuum Modulator

Spark Plug Tercel

a Install a new gasket and the EGR valve with the 2 nuts. Torque 30 Nm 300 kgfcm, 22 in.lbf b Install the EGR vacuum modulator and bracket with the bolt. Install a new gasket, sleeve ball and the EGR pipe with the union nut and 2 nuts. Torque Union nut 23. INSTALL THROTTLE BODY See page MF-32 a Connect the vacuum hose from the EGR valve. b Connect the 3 vacuum hoses from the throttle body. c Connect the vacuum hose from TVV to charcoal canister . d Connect the vacuum hose from the TVV to...

Basic Repair Hint

Toyota Hilux Vacuum Pipe Assembly

a Use fender, seat and floor covers to keep the vehicle clean and prevent damage. b During disassembly, keep parts in the appropriate order to facilitate reassembly. c Installation and removal of battery terminal 1 Before performing electrical work, disconnect the negative - terminal cable from the battery. 2 If it is necessary to disconnect the battery for inspection or repair, first disconnect the negative - terminal cable. 3 When disconnecting the terminal cable, to prevent damage to...

Install Crankshaft Pulley

09213 14010

a Align the pulley set key with the key groove of the pulley, and slide on the pulley. b Using SST, install the pulley bolt. SST 09213-14010, 09330-00021 Torque 155 Nm 1,550 kgfcm, 112 ftlbf Install the No.2 crankshaft pulley with the 4 bolts. Torque 19 Nm 195 kgfcm, 14 ftlbf a Install the gasket to the belt cover. b Install the belt cover with the 4 bolts. 14. INSTALL RH ENGINE MOUNTING INSULATOR a Attach the RH mounting insulator to the mounting bracket and body, and temporarily install the...

Diagnostic Trouble Code Chart

Using SST 09843-18020, connect the terminals Tc and E- , and remove the short pin. If a malfunction code is displayed during the DTC check, check the circuit listed for that the code. For details of each code, turn to the page referred to under the See page for respective DTC No. in the DTC chart. Open circuit in ABS control solenoid relay circuit Open or short in ABS control solenoid relay circuit Short circuit in ABS control solenoid relay circuit B short in ABS control solenoid relay circuit...

For Vehicles Equipped With Srs Airbag And Seat Belt Pretensioner

Toyota 2003 Rav4 Airbag Sensor Location

a The TERCEL is equipped with an SRS Supplemental Restraint System , such as the driver airbag and front passenger airbag. Failure to carry out service operations in the correct sequence could cause the supplemental restraint system to unexpectedly deploy during servicing, possibly leading to a serious accident. Further, if a mistake is made in servicing the supplemental restraint system, it is possible the SRS may fail to operate when required. Before servicing including removal or...

ABS Warning Light Circuit

Dlc1 Connector

If the ECU detects trouble, it lights the ABS warning light while at the same time prohibiting ABS control. At this time, the ECU records a DTC in memory. After removing the short pin of the DLC1, connect between terminals Tc and E1 of the DLC1 to make the ABS warning light blink and output the DTC. Troubleshooting in accordance with the chart below for each trouble symptom. See Combination Meter Troubleshooting on page BE-2 . Disconnect the connectors from the control relay. CHECK Check the...

How To Disassemble Steering Wheel On 96 Toyota Tercel

Airbag Connector Steering Wheel Diagram

If the airbag connector is disconnected with the ignition switch at ON or ACC, DTCs will be recorded. Never use airbag parts from another vehicle. When replacing parts, replace with new ones. a Place the front wheels facing straight ahead. b Using a torx socket wrench, loosen the 2 torx screws. HINT Loosen the 2 screws until the groove along the screw circumference catches on the screw case. c Pull the wheel pad from the steering wheel and disconnect the airbag connector. CAUTION When storing...

IUUl

Toyota Tercel

a Turn ignition switch to LOCK. b Disconnect negative - terminal cable from the battery, and wait at least 90 seconds. c Connect front passenger airbag assembly connector. d Connect negative - terminal cable to battery, and wait at least 2 seconds. a Turn ignition switch to ACC or ON, and wait at least 20 seconds. b Clear malfunction code stored in memory. See page DI-148 c Turn ignition switch to LOCK, and wait at least 20 seconds. d Turn ignition switch to ACC or ON, and wait at least 20...

If Necessary Adjust Throttle Position Sensor

2002toyota Throttle Body Vsv Hose

a Loosen the 2 set screws of the sensor. b Insert a 0.60 mm 0.024 in. feeler gauge between the throttle stop screw and stop lever. c Connect the tester probe of an ohmmeter to the terminals IDL and E2 of the sensor. d Gradually turn the sensor clockwise until the ohmmeter deflects, and secure it with the 2 set screws. e Recheck the continuity between terminals IDL and E2. Clearance between lever and stop screw

Check Egr Vacuum Modulator Operation

Toyota Pickup Air Cleaner Flow

a Disconnect the vacuum hoses from ports P, Q and R of the EGR vacuum modulator. b Block ports P and R with your finger. c Bllow air into port Q, and check that the air passes through to the air filter freely. d Start the engine and maintain speed at 2,500 rpm. e Repeat the above test. Check that there is a strong resis-tans to air flow. If operation is not as specified, replace the EGR vacuum modulator. f Reconnect the vacuum hoses to the proper locations.

Rav4 O2ft B1 S1 Percentage

Proceed to matrix chart of problem symptoms on page DI-19. 7. ENGINE OPERATING CONDITION NOTICE The values given below for Normal Condition are representative values, so a vehicle may still be normal even if its value from those listed here. So do not decide whether a part is faulty or not solely according to the Normal Condition here. CARB mandated signals OPEN Air-fuel ratio feedback stopped CLOSED Air-fuel ratio feedback operating Current intake air volume as a proportion of max. intake air...