Disassembly

1. REMOVE MAGNETIC SWITCH

(a) Remove the nut, and disconnect the lead wire from the magnetic switch terminal.

(b) Loosen the 2 nuts holding the magnetic switch to the starter housing.

Toyota Magnetic Switch Parts

(c) Pull the magnetic switch and while lifting the front part of the magnetic switch, release the plunger hook from the drive lever, then release the magnetic switch.

2. REMOVE FIELD FRAME AND ARMATURE

(a) Remove the 2 through bolts.

(b) Pull out the field frame together with the armature.

(c) Remove the O-ring from the field frame.

3. REMOVE BRUSH HOLDER

(a) Remove the 2 screws and end cover from the field frame.

(b) Remove the O-ring from the field frame.

(c) Using a screwdriver, hold the spring back and disconnect the brush holder. Disconnect the 4 brushes, and remove the brush holder. 4. REMOVE ARMATURE FROM FIELD FRAME

5. REMOVE DRIVE LEVER AND STARTER CLUTCH WITH SHOCK ABSORBER FROM STARTER HOUSING

6. REMOVE PLANETARY GEARS

Remove these parts from the shock absorber:

(2) 3 planetary gears

(3) Plate washer

7. REMOVE STARTER CLUTCH

(a) Using a screwdriver, tap in the stop collar towards the starter clutch.

(b) Using a screwdriver, pry off the snap ring.

(c) Remove the rear collar from the starter clutch.

8. REMOVE PLANET CARRIER SHAFT AND INTERNAL GEAR

(a) Using snap ring pliers, remove the snap ring and plate washer.

(b) Remove the planet carrier shaft and plate washer.

(c) Align the hollow of the internal gear with the protrusion inside the shock absorber, and remove the internal gear.

Do It Yourself Car Diagnosis

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