1996 Rav4 Toyota Torque Converter Removal

1. REMOVE BATTERY

2. REMOVE AIR CLEANER ASSEMBLY

3. REMOVE THROTTLE CABLE

Toyota Tercel Mechanical

4. REMOVE UPPER SIDE MOUNTING BOLTS Torque: 64 Nm (650 kgfcm, 47 ftlbf)

5. REMOVE STARTER

(a) Disconnect the cable and connector.

(b) Remove the starter with the 2 bolts. Torque: 39 Nm (400 kgfcm, 29 ftlbf)

6. REMOVE GROUND CABLES AND BRACKET

7. INSTALL ENGINE SUPPORT FIXTURE

8. RAISE VEHICLE

9. REMOVE ENGINE UNDER COVER

10. REMOVE LH AND RH DRIVE SHAFTS (See page SA-18)

11. DISCONNECT SPEEDOMETER CABLE

12. DISCONNECT CONTROL CABLE

(a) Remove the clip from the control cable.

(b) Disconnect the control cable from the lever. Torque: 12 Nm (120 kgfcm, 9 ftlbf)

13. DISCONNECT PARK/NEUTRAL POSITION SWITCH CONNECTOR

14. DISCONNECT OIL COOLER HOSE FROM PIPE

15. REMOVE FRONT EXHAUST PIPE

(a) Disconnect the oxygen sensor. Torque: 44 Nm (450 kgfcm, 32 ftlbf)

(b) Remove the bolts and springs from the exhaust manifold and front exhaust pipe.

Torque: 62 Nm (630 kgfcm, 46 ftlbf)

(c) Remove the clamp.

Torque: 19 Nm (190 kgfcm, 14 ftlbf)

(d) Remove the front exhaust pipe and gaskets. HINT:

Replace the used gaskets with new ones.

16. REMOVE TORQUE CONVERTER CLUTCH MOUNTING BOLTS

(a) Remove the converter cover.

(b) Turn the crankshaft to gain access and remove the 6 bolts with holding the crankshaft pulley set bolt with a wrench. Torque: 27 Nm (280 kgfcm, 20 ftlbf)

17. SUPPORT TRANSAXLE WITH A TRANSMISSION JACK

18. DISCONNECT LH ENGINE MOUNTING BRACKET

Remove the 2 mounting bolts.

Torque: 49 Nm (490 kgfcm, 36 ftlbf)

19. REMOVE ENGINE REAR MOUNTING

(a) Remove the rear mounting insulator through bolt. Torque: 65 Nm (650 kgfcm, 48 ftlbf)

(b) Remove the 5 bolts and rear mounting insulator. Torque:

Bolt A: 80 Nm (800 kgfcm, 59 ftlbf) Bolt B: 92 Nm (920 kgfcm, 69 ftlbf)

REMOVE TRANSAXLE MOUNTING BOLT Torque:

Bolt A: 7.4 Nm (75 kgfcm, 65 in.lbf) Bolt B: 25 Nm (250 kgfcm, 18 ftlbf) Bolt C: 46 Nm (470 kgfcm, 34 ftlbf) Bolt D: 64 Nm (650 kgfcm, 47 ftlbf)

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