Removal

1. REMOVE BATTERY AND AIR CLEANER CASE ASSEMBLY WITH AIR HOSE

2. REMOVE CLUTCH RELEASE CYLINDER AND LINE CLAMP

(a) Remove the 2 bolts and release cylinder.

(b) Remove the 2 bolts and release cylinder line clamp. Torque: 12 Nm (120 kgfcm, 9 ftlbf)

3. DISCONNECT GROUND CABLE

Remove the 2 bolts and disconnect the 2 ground cables from the transaxle side and engine left mounting bracket side.

4. DISCONNECT BACK-UP LIGHT SWITCH CONNECTOR

5. DISCONNECT CONTROL CABLE

(a) Remove the 2 clips and washers.

(b) Remove the 2 clips from the cables.

6. REMOVE STARTER SET BOLT

Remove the 2 set bolts of the starter from the transaxle upper side.

Torque: 39 Nm (400 kgfcm, 29 ftlbf)

7. REMOVE TRANSAXLE MOUNTING BOLT

Remove the 3 bolts of transaxle case upper side. Torque:

8. INSTALL ENGINE SUPPORT FIXTURE

9. REMOVE FRONT WHEEL

Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)

10. RAISE VEHICLE NOTICE:

Make sure that the vehicle is securely supported.

11. REMOVE LH AND RH ENGINE UNDER COVERS

12. DRAIN TRANSAXLE OIL

Oil grade: API GL-4 or GL-5

Viscosity: SAE 75W-90

Torque: 39 Nm (400 kgfcm, 29 ftlbf)

13. REMOVE LH AND RH DRIVE SHAFTS (See page SA-17)

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14.

REMOVE FRONT EXHAUST PIPE

(a)

Disconnect the oxygen sensor.

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(b)

Remove the 2 bolts, springs and gasket.

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Torque: 62 Nm (630 kgfcm, 46 ftlbf)

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(c)

Remove the bolt, clamp and gasket.

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Torque: 19 Nm (190 kgfcm, 14 ftlbf)

(d)

Disconnect the 2 rings and remove the exhaust front pipe.

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REMOVE STARTER

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Disconnect the connector and wire and remove the starter.

16.

DISCONNECT SPEEDOMETER CABLE

Remove the 6 bolts and insulator. Torque:

Bolt A: 78 Nm (800 kgfcm, 58 ftlbf) Bolt B: 64 Nm (650 kgfcm, 47 ftlbf) Bolt C: 90 Nm (920 kgfcm, 67 ftlbf)

18. DISCONNECT ENGINE LEFT MOUNTING BRACKET FROM ENGINE LEFT MOUNTING INSULATOR

Remove the 2 bolts.

Torque: 48 Nm (490 kgfcm, 36 ftlbf)

19. JACK UP TRANSAXLE SLIGHTLY

Using a transmission jack, support the transaxle.

20. REMOVE TRANSAXLE LOWER SIDE MOUNTING BOLT

Remove the 4 bolts. Torque:

14 mm head: 46 Nm (470 kgfcm, 34 ftlbf) 10 mm head: 7.4 Nm (75 kgfcm, 65 in.lbf)

21. REMOVE TRANSAXLE

Lower the engine left side and remove the transaxle from the engine.

HINT:

• Align the input shaft with the clutch disc and install the transaxle to the engine.

• Install and torque the 7 bolts. Torque:

Upper side mounting bolts: (See step 7) Lower side mounting bolts: (See step 20)

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