Post Installation
1. INSTALL VANE PUMP WITH BRACKET (WITH POWER STEERING)
Install the vane pump with the six bolts. Torque the bolts. Torque: 450 kg-cm (33 ft-lb, 44 N-m)
2. INSTALL DRIVE BELT AND ADJUST BELT TENSION (See page MA-17)
3. INSTALL DISTRIBUTOR AND SPARK PLUGS
4. INSTALL BOND CABLE OF REAR SIDE
5. CONNECT FOLLOWING PARTS:
(a) Vacuum switch, EBCV (Ex. Calif.) and VSV with the bracket
(c) Fuel return hose to the fuel return pipe
(d) Fuel main hose to the fuel inlet pipe
(e) Brake booster hose
(f) Charcoal canister hose
6. CONNECT FOLLOWING WIRES:
(b) Fuel cut solenoid valve wire
(c) Thermo switch wire
(d) Cold mixture heater wire
(e) Water temperature sender gauge wire
(f) VSV wire for EVAP
(g) Vacuum switch wire
7. CONNECT ACCELERATOR CABLE TO CARBURETOR
Connect the cable to the carburetor and bracket.
8. CONNECT TWO HEATER HOSES
9. CONNECT RADIATOR UPPER HOSE TO THERMOSTAT HOUSING
10. CONNECT EXHAUST PIPE TO EXHAUST MANIFOLD
Connect the exhaust pipe with the three nuts to the exhaust manifold.
11. INSTALL AIR CLEANER
(a) Install the air cleaner on the carburetor.
(b) Connect the air hoses and air duct.
12. FILL WITH ENGINE OIL
Fill the engine with new o\\, AP\ grade SF or SFjCC multi-grade, fuel efficient and recommended viscosity oil.
Capacity:
Dry fill 4.8 liters
Drain and refill w/o Oil filter change 4.0 liters
(4.2 US qts, 3.5 Imp. qts) w/ Oil filter change 4.6 liters
13. FILL WITH COOLANT
Close the radiator and engine drain cocks and fill with coolant.
Total capacity: w/Heater 8.4 liters
14. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY
15. START ENGINE
Warm up the engine and inspect for leaks.
16. PERFORM ENGINE ADJUSTMENT
(a) Retighten the cylinder head bolts. (See step 3 on page EM-27)
(b) Readjust the valve clearance. (See page MA-13)
(c) Recheck ignition timing. (See step 1 on page IG-10)
(d) Adjust idle speed. (See step 14 on page MA-14)
17. RECHECK COOLANT AND ENGINE OIL LEVEL
18. ROAD TEST
Perform a road test.
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DIY Battery Repair
You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.
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