Perform Active Test

Performing the intelligent tester's ACTIVE TEST allows relays, VSV, actuators and other items to be operated without removing any parts. Performing the ACTIVE TEST early in troubleshooting is one way to save time. The DATA LIST can be displayed during the ACTIVE TEST. (a) Connect the intelligent tester to the DLC3. (b) Turn the ignition switch ON. (c) Perform the ACTIVE TEST in accordance with the display on the tester. Operate driver door lock motor unlock side ON OFF Turns turn signal flasher...

Removal

Recondition Battery Guide

Immediately wash off any brake fluid that comes into contact with any painted surfaces. 2. REMOVE BATTERY (See page EM-122) 4. REMOVE BATTERY CARRIER (See page EM-125) 5. DISCONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) (a) Slide the clip and disconnect the reservoir tube. 6. REMOVE BRAKE MASTER CYLINDER NOTICE Remove the brake master cylinder after depressing the brake pedal several times and bleeding the vacuum pressure from inside the brake booster. (a) Disconnect the brake fluid...

ETurn the ignition switch off

Low output signal of front speed sensor RH Front speed sensor RH circuit Foreign matter on sensor tip or sensor rotor Low output signal of front speed sensor LH Front speed sensor LH circuit Foreign matter on sensor tip or sensor rotor Low output signal of rear speed sensor RH Skid control sensor RH circuit Low output signal of rear speed sensor LH Skid control sensor LH circuit Abnormal change in output signal of front speed sensor RH Front speed sensor RH circuit Foreign matter on sensor tip...

Diagnosis System

(a) Air conditioning system data and the Diagnostic Trouble Codes (DTCs) can be read through the Data Link Connector 3 (DLC3) of the vehicle. When the system seems to be malfunctioning, use an intelligent tester with CAN VIM connected, to check for malfunctions and perform troubleshooting. (a) The ECU uses ISO 15765-4 for communication. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format. * Before measuring the resistance, leave the vehicle as is for...

Handling Precautions On Related Components

The brake system is one of the most important safety components. Always follow the directions and notes given in the brake (32) section of the repair manual for the relevant model when handling brake system parts. NOTICE When repairing the brake master cylinder or TRAC system, bleed the air out of the TRAC system. The drive train and chassis are components that can have great effects on the running performance and vibration resistance of the vehicle. After installing components in the sections...

Ca

Main Body Ecu Yaris 2007

(a) Disconnect the D31 power steering ECU connector. The resistance must be measured after the D42 P-CAN J C connector is disconnected. REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO POWER STEERING ECU (P-CAN J C -POWER STEERING ECU (CAN-H, CAN-L)) CHECK CAN BUS LINES FOR SHORT CIRCUIT (MAIN BODY ECU BRANCH WIRE) (a) Disconnect the D33 main body ECU connector.

Read Value Of Data List Skid Control Sensor

(a) Connect the intelligent tester to the DLC3. (b) Start the engine and drive the vehicle. (d) Select the following menu items DIAGNOSIS OBD MOBD select vehicle ABS DATA LIST. (e) Select the item RR (RL) WHEEL SPD in the DATA LIST and read the value displayed on the intelligent tester. Wheel speed sensor (RR) reading min. 0 mph (0 km h), max. 202 mph (326 km h) Similar to speed indicated on speedometer Wheel speed sensor (RL) reading min. 0 mph (0 km h), max. 202 mph (326 km h) Similar to...

Before releasing the parking brake lever set chocks to hold the vehicle for safety

When the parking brake is applied or the brake fluid level is low, the brake warning light comes on. (b) When the ignition switch is turned on, check that the ABS warning light and brake warning light come on and go off in approximately 3 seconds. If the warning lights do not illuminate, confirm whether the bulbs have burned out, and also check for CAN communication system DTCs, since the skid control ECU and combination meter are connected by the CAN communication line. If the warning light...

A A A A

Toyota Yaris Wheel Alignment

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply the polyurethane foam to the corresponding parts. After welding, apply body sealer and under-coating to the corresponding parts. After applying the top coat layer, apply anti-rust agent to the inside of...

Adhesive Application Area Work Procedure

This vehicle has areas on the Quarter Panel and Quarter Wheel Housing Outer Panel that are joined together only with adhesive. It is necessary to conduct the correct repair procedures for high durability so make sure to follow the instructions below for the adhesive application areas. Type of adhesive used 3M8115 Auto Mix Panel Bond (A) Remove the body sealer from the Quarter Panel and cut at the cut and join location. Remove the spot welded portions. (B) After rough cutting the Wheel Arch...

Air Conditioning Unit for Hatchback Components

FRONT WIPER ARM AND BLADE ASSEMBLY RH FRONT WIPER ARM AND BLADE ASSEMBLY RH COWL TOP NO. 1 VENTILATOR LOUVER CENTER NO. 2 COWL TO REGISTER DUCT SUB-ASSEMBLY COWL TOP NO. 1 VENTILATOR LOUVER CENTER NO. 2 COWL TO REGISTER DUCT SUB-ASSEMBLY N*m (kgf*cm, ft*lbf) Specified torque N*m (kgf*cm, ft*lbf) Specified torque AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY AIR MIX...

Antirust Treatment After Installation Before Painting Process

(1) For water-proofing and anti-corrosion measures, always apply the body sealer to the body panel seams and hems of the doors, hood, etc. (1) To prevent corrosion and protect the body from damage by flying stones, always apply sufficient under-coating to the bottom surface of the under body and inside of the wheel housings.

Av

Antenna Transfer Assembly Submarines

REMOVE ANTENNA CORD SUB-ASSEMBLY (1) Remove the 6 pieces of tape. (2) Remove the antenna cord from the cutout of the roof headlining. (3) Remove the antenna cord from the 3 claws of the front and rear side rail spacers. (1) Remove the 4 pieces of tape. (2) Remove the antenna cord from the cutout of the roof headlining. (3) Remove the antenna cord from the 5 claws of the front and rear side rail spacers.

Bc

Am2 Fuse Toyota Camry

SKID CONTROL SENSOR WIRE RH SKID CONTROL SENSOR RH SKID CONTROL SENSOR WIRE RH SKID CONTROL SENSOR RH FRONT SPEED SENSOR LH FRONT SPEED SENSOR ROTOR LH ENGINE ROOM R B -ABS1 VSC1 FUSE -ABS2 VSC2 FUSE -AM2 FUSE FRONT SPEED SENSOR LH FRONT SPEED SENSOR ROTOR LH ENGINE ROOM R B -ABS1 VSC1 FUSE -ABS2 VSC2 FUSE -AM2 FUSE

Body Panel Sealing Areas

1) Prior to applying body sealer, clean the area with a rag soaked in silicone remover. 2) If weld-through primer was used, first wipe off any excess and than coat with anti-corrosion primer before applying body sealer. 3) Wipe off excess body sealer with a rag soaked in silicone remover. 4) Besure to repair as necessary if the body sealer shows signs of damage such as peeling or cracking.

Body Panel Under Coating Areas

1) First wipe off any dirt, grease or oil with a rag soaked in silicone remover. 2) Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acci-dently coated, wipe off the coating immediately. 3) Apply the first coating of undercoat to all welded areas and panel joints, then apply a second coat over the entire area. 4) Do not coat parts which become hot such as the tailpipe, and moving parts such as the propeller shaft. 5) Apply under coating to...

Check Electrical Door Lock Operation

(a) Check that all doors are locked and unlocked in accordance with the door control switch operation. (b) Check that only the driver side door unlocks when the driver side door lock key cylinder is turned to UNLOCK and all doors unlock when turned to UNLOCK once again within 3 seconds using the key (2-step unlocking function). Doors cannot be locked or unlocked using the key when the ignition switch is on and the driver seat belt is fastened. (c) Check the key lock-in prevention function....

Check Harness And Connector Main Body Ecu Door Control Switch Passenger Door Side

Door Control Switch (for front passenger door side) Connector (a) Disconnect the 4H main body ECU connector. (b) Disconnect the F7 door control switch (for front passenger door side) connector. (c) Measure the resistance. Standard resistance 4H-5 (UL1) or F7-2 (UL) - Body ground (d) Reconnect the main body ECU connector. (e) Reconnect the door control switch (for front passenger door side) connector.

Check Harness And Connector Skid Control Ecu Front Speed Sensor

Skid Control ECU (harness side connector) Front Speed Sensor (harness side connector) (a) Disconnect the skid control ECU connector. (b) Disconnect the front speed sensor connector. (c) Measure the resistance. Standard resistance (LH) REPAIR OR REPLACE HARNESS OR CONNECTOR

Cowl Top Side Upper Panel Assy Sedan

With the cowl top side panel removed. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply polyurethane foam to the corresponding parts. After welding, apply body sealer and undercoating to the corresponding parts. After applying the top coat, apply...

Description

Brake Actuator (Skid Control ECU) Communication Stop Mode ABS VSC TRAC not displayed on BUS CHECK screen of intelligent tester via the CAN VIM Applies to Brake Actuator (Skid Control ECU) Communication Stop Mode in DTC combination table Power source circuit of brake actuator (skid control ECU) Brake actuator (skid control ECU) branch wire or connector Brake actuator (Skid control ECU) For vehicle with ABS only. WIRING DIAGRAM

Diagnostic Trouble Code Chart

If a trouble code is displayed during the DTC check, inspect the suspected areas listed for that code. For details of the code, refer to the See page in the DTC chart. Inspect the fuse and relay before investigating the suspected areas shown in the table below. Wireless Door Lock Tuner Circuit Malfunction

Disassembly

(a) Using a screwdriver with its tip wrapped in protective tape, remove the set ring and cylinder boot from the disc brake cylinder. 2. REMOVE FRONT DISC BRAKE PISTON (a) Place a shop rag or piece of cloth between the piston and disc brake cylinder. (b) Apply compressed air to remove the piston from the disc brake cylinder. Do not place your fingers in front of the piston (a) Using a screwdriver with its tip wrapped in protective tape, remove the piston seal from the disc Do not damage the...

Dl

Front Door Lock Measurement

(a) Apply the battery voltage to the door lock motor and measure the resistance. Standard resistance Terminal 1 Battery negative(-) Terminal 4 Terminal 4 Battery negative(-) Terminal 1 CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - FRONT DOOR LOCK ASSEMBLY LH) Front Door Lock Assembly LH Connector (a) Disconnect the D33main body ECU connector. (b) Disconnect the G5 door lock connector. (c) Measure the resistance. Standard resistance D33-21 (LSWD) or G5-8 (LSSR) -Body ground (d) Reconnect the main...

Do not damage the journal surface of the snap ring

INSPECT 3RD GEAR RADIAL CLEARANCE (a) Using a dial gauge, measure the 3rd gear radial clearance. 0.015 to 0.058 mm (0.0006 to 0.0023 in.) NSK made 0.015 to 0.056 mm (0.0006 to 0.0022 in.) Maximum clearance KOYO made 0.058 mm (0.0023 in.) NSK made 0.056 mm (0.0022 in.) If the clearance exceeds the maximum, replace the 3rd gear, 3rd gear needle roller bearing or input shaft. 11. INSPECT 4TH GEAR RADIAL CLEARANCE (a) Using a dial gauge, measure the 4th gear radial clearance. 0.009 to 0.050 mm...

Failsafe Chart

If the following conditions are detected while the cruise control is in operation, the system clears the stored vehicle speed in the ECM and cancels the cruise control operation. There is open or short in stop light switch circuit There is problem with vehicle speed signal There is problem with throttle position sensor and motor Turn cruise control main switch on again There is problem with input circuit of stop light switch circuit There is problem with cancel circuit Turn cruise control main...

Foamed Material Application Areas

Toyota Prius Timing Marks

The sections shown in the figure below are filled with foamed material to provide noise insulation. Refill with foamed materials after repairing these sections and their surrounding sections. HINT 1) Use the service holes located on the reverse side of the body panel to refill foamed materials. 2) Follow manufacturer directions when handling the foamed material.

Front Body Pillar Cut Hatchback

With the cowl top side upper panel removed. 1 *1 This part of the outer panel is reused because the rocker panel section is cut off at a position behind the service part cut position of the outer panel. 7G mm (2.76 in.) 8G mm (3.15 in.) 1GG mm (3.94 in.) 16G mm (6.3G in.) Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before...

Front Body Pillar Cut Sedan

Frontal Cut Organ

With the cowl top side upper panel removed. 1 After removing A , remove the front body pillar. 2 *1 This part of the outer panel is reused because the rocker panel section is cut off at a position behind the service part cut position of the outer panel. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects...

Front Door Outer Panel Cut Sedan Ex Usa Canada

Front Door Shuto Guripu

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply polyurethane foam to the corresponding parts. After welding, apply body sealer and undercoating to the corresponding parts. After applying the top coat, apply anti-rust agent to the internal panel...

Front Sidemember Reinforcement Assy

With the radiator support and front fender apron removed. 1 Remove A at the same time. PART NAME Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply the polyurethane foam to the corresponding parts. After welding, apply body sealer and under-coating to the...

General Repair Instructions

(1) When welding, protect the painted surfaces, windows, seats and carpet with heat resistant, fireproof covers. (1) Never stand in a direct line with the chain when using a puller on the body or frame, and be sure to attach a safety cable. (2) Before performing repair work, check for fuel leaks. If a leak is found, be sure to close the opening completely. (3) If it is necessary to use a flame in the area of the fuel tank, first remove the tank and plug the fuel line. (1) In addition to the...

Handling Precautions Of Plastic Body Parts

(1) The repair procedure for plastic body parts must conform with the type of plastic material. (2) Plastic body parts are identified by the codes in the following table. (3) When repairing metal body parts adjoining plastic body parts (by brazing, frame cutting, welding, painting etc.), consideration must be given to the properties of the plastic. Heat* resistant temperature limit C ( F) Alcohol is harmless if applied only for short time in small amounts (e.g., quick wiping to remove grease)....

Heat Repair For Body Structure Panels

Toyota prohibits the use of the heat repair method on body structure panels when repairing a vehicle damaged in a collision. Panels that have high strength and rigidity, as well as a long life span for the automobile body are in high demand. At Toyota, in order to fulfill these requirement, we use high tensile strength steel sheets and rust preventive steel sheets on the body. High tensile steel sheets are made with alloy additives and a special heat treatment in order to improve the strength....

How To Proceed With Troubleshooting

Use these procedures to troubleshoot the power door lock control system. If the voltage is below 11 V, recharge or replace the battery before proceeding. Fault is not listed in problem symptoms table Fault is listed in problem symptoms table OVERALL ANALYSIS AND TROUBLESHOOTING (a) Terminals of ECU (see page DL-12) (b) On-vehicle Inspection (see page DL-17)

Imming

Ignition Switch Toyota Yaris Wiring

(a) Turn the ignition switch OFF. (b) Disconnect the D42 P-CAN J C connector. (c) Measure the resistance. Standard resistance (a) Reconnect the P-CAN J C connector. CHECK CAN MAIN WIRE FOR DISCONNECTION (ECM) (a) Turn the ignition switch OFF. (b) Disconnect the A21 ECM connector. (c) Measure the resistance. Standard resistance CHECK CAN MAIN WIRE FOR DISCONNECTION (D-CAN J C - ECM) (a) Turn the ignition switch OFF. (b) Disconnect the D41 D-CAN J C connector. (c) Measure the resistance. Standard...

Inspect Door Control Switch for Front Driver Door Side

Door Control Switch (for front driver door side) (a) 3 Door, 5 Door, Sedan w Power window (1) Disconnect the G1 door control switch (for front driver door side) connector. (2) Measure the resistance of the switch. Standard resistance (3 Door) Standard resistance (5 Door, Sedan w Power window) (3) Reconnect the door control switch (for front driver door side) connector. (1) Disconnect the G7 door control switch (for front driver door side) connector. (2) Measure the resistance of the switch....

Inspect Power Window Regulator Master Switch Assembly

(a) Check the resistance of the door control switch. (1) Using an ohmmeter, measure the resistance and check the results in accordance with the value(s) in the table below. Standard Resistance If the result is not as specified, replace the power window regulator master switch.

Inspect Rd Gear Synchronizer Ring

(b) Coat the 3rd gear cone with gear oil. (c) Turn the synchronizer ring in one direction while pushing it against the 3rd gear cone. If the synchronizer outer ring does not lock, replace the synchronizer ring. (e) Using a feeler gauge, measure the clearance between the synchronizer ring back and the gear spline end. Standard clearance

Inspect Synchronizer Ring No For Nd Gear

(b) Coat the 2nd gear cone with gear oil. (c) Turn the synchronizer ring in one direction while pushing it against the 2nd gear cone. If the synchronizer ring does not lock, replace the synchronizer ring. (e) Using a feeler gauge, measure the clearance between the synchronizer ring back and the gear spline end. Standard clearance

Inspect Synchronizer Ring No For St Gear

Yaris Hybrid Battery Meter

(b) Coat the 1st gear cone with gear oil. (c) Turn the synchronizer ring in one direction while pushing it against the 1st gear cone. If the synchronizer ring does not lock, replace the synchronizer ring. (e) Using a feeler gauge, measure the clearance between the synchronizer ring back and the gear spline end. Standard clearance

Inspection

Temperature 1874

The valve opening temperature is inscribed on the thermostat. (a) Immerse the thermostat in water and gradually heat the water. (b) Check the valve opening temperature of the thermostat. Valve opening temperature 80 to 84 C (176 to 183 F) If the valve opening temperature is not as specified, replace the thermostat. (c) Check the valve lift. Valve lift 8.5 mm (0.335 in.) or more at 95 C (203 F) If the valve lift is not as specified, replace the thermostat. (d) Check that the valve is fully...

Inspection Procedure

Turn the ignition switch OFF before measuring the resistances of the CAN main wire and the CAN branch wire. After the ignition switch is turned off, check that the key reminder warning system and light reminder warning system are not in operation. Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the ignition switch, any other switches or the doors. If doors need to be opened in order to check connectors, open the doors and leave them open. HINT...

Inspegtion Progedure

Connector Stop Lamp Switch

(a) Connect the intelligent tester to the DLC3. (b) Turn the ignition switch on. (d) Select the following menu items DIAGNOSIS OBD MOBD select vehicle ABS DATA LIST. ON Brake pedal depressed OFF Brake pedal released (e) Check that STOP LAMP SW is turned ON and OFF when the brake pedal is depressed and released. OK STOP LAMP SW is turned ON and OFF in accordance with the operation of the brake pedal. CHECK SKID CONTROL ECU TERMINAL VOLTAGE (STP) Skid Control ECU (harness side connector) (a)...

Install Front Differential Ring Gear

Recondition Battery Guide

(a) Clean the contact surfaces of the front differential case and ring gear. (b) Using a heater, heat the front differential ring gear to 90 to 110 C (194.0 to 230.0 F). (c) After the moisture on the ring gear has completely evaporated, quickly install the ring gear onto the differential case. (d) Aligning the 2 matchmarks, quickly install the front differential ring gear onto the front differential case.

Install Heater Radiator Unit Subassembly

(a) Install the radiator heater unit onto the air conditioner radiator assembly. (b) Engage the 3 clips and install the clamp. 5. INSTALL PTC HEATER ASSEMBLY (for Cold Area Specification Vehicles) (a) Install the PTC heater with the 2 screws. (a) Engage the 3 claws and install the air duct. (a) Engage the 3 claws and install the air duct. 8. INSTALL AIR MIX DAMPER CONTROL CABLE SUBASSEMBLY (a) Engage the claw and install the air mix damper control cable. 9. INSTALL DEFROSTER DAMPER CONTROL...

Install Th Driven Gear

(a) Using SST and a press, install the 4th driven gear onto the output shaft. SST 09612-22011 14. INSTALL OUTPUT SHAFT REAR BEARING (a) Using SST and a press, install the output shaft rear bearing onto the output shaft. SST 09612-22011 15. INSPECT 2ND GEAR RADIAL CLEARANCE (a) Using a dial gauge, measure the 2nd gear radial clearance between the gear and shaft. Standard clearance KOYO made 0.015 to 0.058 mm (0.0006 to 0.00023 in.) NSK made 0.015 to 0.056 mm (0.0006 to 0.0022 in.) Maximum...

Installation

Tapa Aceite Toyota Yaris

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply the polyurethane foam to the corresponding parts. After welding, apply body sealer and under-coating to the corresponding parts. After applying the top coat layer, apply anti-rust agent to the inside of...

Main body ECU

Driver side door courtesy light switch signal ON or OFF ON Driver side door is open OFF Driver side door is closed Driver side door lock position switch signal ON or OFF ON Driver side door is unlocked OFF Driver side door is locked Door manual lock switch signal ON or OFF ON Door control switch (for front driver door side) is turned to lock position OFF Door control switch (for front driver door side) is turned to unlock position Door manual unlock switch signal ON or OFF ON Door control...

Mm tats mm tats

Copy-protected CDs cannot be played. Dual discs cannot be played. Playing dual discs may cause malfunctions of the CD player. CD-Rs and CD-RWs may not be played depending on the recording conditions or characteristics of the discs, or due to damage, dirt, or deterioration caused by leaving the discs in the cabin for a long time. Unfinalized CD-Rs and CD-RWs cannot be played. PAL or SECAM color television standard discs cannot be played. (Only NTSC discs can be played.) Keep the discs away from...

Mx

(a) Using a screwdriver, remove the select spring No. 2 seat E-ring, select spring seat No. 2 and select return compression spring No. 2 from the shift and select lever shaft. (a) Using a pin punch ( 5 mm) and a hammer, remove the shift inner lever slotted spring pin and shift lever inner No. 2 from the shift and select lever shaft. HINT Check the orientation of shift lever inner No. 2. (a) Using a pin punch ( 5 mm) and a hammer, remove the shift inner lever slotted spring pin, shift lever...

Onvehicle Inspection

Be sure that the ignition is off if you work near the electric cooling fans or radiator grille. With the ignition on the electric cooling fans may automatically start to run if the engine coolant temperature is high and or the air conditioning is on. INSPECT COOLING FAN OPERATION AT LOW TEMPERATURES (Below 83 C (181 F)) (a) Turn the ignition switch on (IG) and air conditioning switch off. (b) Check that the cooling fan stops. If not, check the cooling fan relay and engine coolant temperature...

Part Name

Recondition Battery Guide

A Back Door Opening Lower Reinforcement B Rear Bumper Side Retainer Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply polyurethane foam to the corresponding parts. After welding, apply body sealer and undercoating to the corresponding parts. After...

Point

Toyota Hybrid Battery Recycling

1 Inspect the fitting of the rear door, luggage compartment door, rear combination light and other related parts before welding as this affects the appearance of the finish. 2 Apply adhesive (3MTM Automix Panel Bonding Adhesive 8115) to the area indicated by *1 in illustration. HINT 1) Apply enough adhesive for the panels to sick to each other. 3 Perform spot-welding on the flange indicated by *2 in the illustration. Modify cut the spot tip as shown in the illustration (*3) so that it can fit...

Problem Symptom Confirmation

(1) Turn the cruise control main switch on. (2) Drive at the required speed between 25 mph (40 km h) and 125 mph (200 km h). (3) Push the cruise control main switch to -(COAST) SET. (4) After releasing the switch, check that the vehicle cruises at the set speed. (b) Inspect the ACCELERATION function. (1) Turn the cruise control main switch on. (2) Drive at the required speed between 25 mph (40 km h) and 125 mph (200 km h). (3) Push the cruise control main switch to -(COAST) SET. (4) Check that...

Reassembly

Evap Thermistor Sensor Prius Repl

(a) Install the sensor onto the evaporator as shown in the illustration. (b) Check that the sensor sticks to the evaporator surface as shown in the illustration (A Sensor, B Evaporator). If reusing the evaporator, do not reinsert the sensor in the same position that it was in before. Insert it within area C, shown in the illustration. 2. INSTALL NO. 1 COOLER EVAPORATOR SUBASSEMBLY If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows. Compressor oil...

Remove Check Function

(a) Check that the key reminder warning buzzer sounds. (1) With the driver side door closed, insert the key into the ignition key cylinder and then turn the key to LOCK or ACC. (2) Check that the buzzer sounds intermittently when the driver side door is open. (b) Check that the key reminder warning buzzer stops. (1) Check that the buzzer stops sounding if any of the following operations is performed while the buzzer is sounding Close the driver side door (front door courtesy switch is off)....

Remove Door Control Switch

(a) for Front passenger side with power window Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the door control switch. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the door control switch.

Remove Instrument Panel Reinforcement

(b) Remove the bolt and disconnect the ground wire. (e) Disconnect the connectors and clamps. for Cold Area Specification Vehicles (g) Remove the 9 bolts and remove the instrument panel reinforcement together with the air conditioning unit. (h) Disconnect the connector and the 3 clamps. (i) Remove the 3 screws and the air conditioning unit.

Remove Rd Gear

(a) Using 2 screwdrivers and a hammer, remove the clutch hub No. 2 setting shaft snap ring from the input shaft. HINT Use a shop rag or piece of cloth to keep the snap ring from flying off. (b) Using SST and a press, remove transmission clutch hub No. 2 and the 3rd gear from the input shaft. SST 09950-00020 NOTICE Do not tighten SST excessively. Support the input shaft by hand to prevent it from dropping off. 9. REMOVE 3RD GEAR SYNCHRONIZER RING (a) Remove synchronizer ring No. 2 from the 3rd...

Remove St Gear Thrust Washer

(a) Remove the 1st gear thrust washer from the output shaft. 14. REMOVE 1ST GEAR THRUST WASHER PIN OR BALL (a) Remove the 1st gear thrust washer pin or ball from the output shaft. (a) Remove the reverse gear, 3 synchromesh shifting keys and 3 synchromesh shifting key springs from transmission clutch hub No. 1. NOTICE Use a shop rag or piece of cloth to keep the shifting key and shifting key spring from flying off.

Remove Th Gear

(a) Using 2 screwdrivers and a hammer, remove the input shaft rear bearing shaft snap ring from the input shaft. HINT Use a shop rag or piece of cloth to keep the snap ring from flying off. (b) Using SST and a press, remove the input shaft rear radial ball bearing and 4th gear from the input shaft. SST 09950-00020 HINT Do not tighten SST excessively. Support the input shaft assembly by hand to prevent it from dropping off.

Repair

INSPECT WINDOW GLASS ANTENNA WIRE NOTICE When cleaning the glass, use a soft, dry cloth, and wipe the glass in the direction of the wire. Do not to damage the wires. Do not use detergents or glass cleaners which contain any abrasive ingredients. When measuring the voltage, wind a piece of tin foil around the top of the negative probe and press the foil against wire by your finger, as shown in the illustration. (a) Inspect the continuity, at the center of each antenna wire, as shown in the...

Result

Doors cannot be locked using door control switch (for front driver door side) Doors cannot be locked using driver side door key cylinder Doors cannot be locked using door control switch (for center console side) Doors cannot be locked using front passenger side door key cylinder Doors cannot be locked using door control switch (for passenger side)

Section categories

This manual has been divided as shown below. Explanation of general body repair. Views of weld panel replacement instructions. Views of weld panel replacement instructions. Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement. Quarter panel replacement. Scope and type of anti-rust treatment, etc. together with weld panel replacement.

Sst

(b) Apply chalk to the flat tip of the SST rod. Turn SST upside down and measure the clearance between the brake booster push rod and SST. Standard Clearance -0.21 to 0 mm (-0.0083 to 0 in.) If there is clearance between the SST main body and the shell of the brake booster, the push rod is protruding too far. If the chalk does not stick to the tip of the brake booster push rod, the push rod protrusion is insufficient. (c) If the clearance is not within the standard, adjust the length by holding...

Standard fluid pressure

(1) Install SST and the bleed the air. SST 09709-29018 (2) Raise the front brake caliper pressure and inspect the rear wheel cylinder pressure. When inspecting the fluid pressure, inspect the left front and right rear together, and the right front and left rear together. If the rear wheel cylinder pressure is incorrect, replace the proportioning valve. (3) Remove SST. (d) Install the bleeder plug onto the front brake caliper and rear wheel cylinder. Torque 8.3 N*m (85 kgf*cm, 73 in.*lbf) (e)...

Standard

If the result is not as specified, there may be a malfunction in the wire harness. (c) Reconnect the door control receiver connector. (d) Measure the voltage of the wire harness side connectors. Transmitter switch ON OFF (No key in ignition key cylinder, all doors closed) Transmitter switch ON OFF (No key in ignition key cylinder, all doors closed) If the result is not as specified, there may be a malfunction in the wire harness.

Standard voltage

Driver side door courtesy switch input Driver side door courtesy switch input Passenger side door courtesy switch input Passenger side door courtesy switch input Rear LH and RH door courtesy switch input Rear LH and RH door courtesy switch input Transmitter switch ON OFF (No key in ignition key cylinder, all doors closed) Transmitter switch ON OFF (No key in ignition key cylinder, all doors closed) *3 Hatchback, Sedan except *5 *4 Sedan *5 *5 Cold area specification, w Engine immobilizer...

System Description

Corvette Front Shims

(a) The air conditioning system has the following features The air conditioning amplifier controls the operation of parts, such as the air conditioning compressor, automatically in accordance with the operating conditions of the air conditioning system. 2. MODE POSITION AND DAMPER OPERATION Continuously changes mix ratio of warm and cool air between COOL and HOT. Blows air from center register and side registers. Blows air from center register, side registers, front footwell register and rear...

Terminals Of

Turn the ignition switch off before measuring the resistances of the CAN main wire and the CAN branch wire. After the ignition switch is turned off, check that the key reminder warning system and light reminder warning system are not in operation. Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the ignition switch, any other switches or the doors. If doors need to be opened in order to check connectors, open the doors and leave them open....

The cone paper of the speaker is not torn

If the result is not as specified, replace the front No. 1 speaker. (c) Check the speaker resistance. (1) Disconnect the speaker connector. (2) Using an ohmmeter, measure the resistance between the terminals. Standard resistance If the result is not as specified, replace the front No. 1 speaker.

Torque Nm kgfcm ftlbf

(3) After adjusting the pedal free play, check the pedal height. 3. INSPECT AND ADJUST CLUTCH RELEASE POINT (1) Pull the parking brake lever and install a wheel stoppers. Start the engine and run it at idle. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears come into contact. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position. Standard distance...

Toyota Motor Corporation

Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle's white body condition. We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel. This manual has been divided as shown below. Explanation of general body repair. Views of weld panel replacement...

When cooling is insufficient

Condition Air conditioning system does not function effectively. Pressure low on both low and high pressure sides Cooling performance insufficient Gas leakage from refrigeration system 1. Check for gas leakage using gas leak detector, and repair if necessary 2. Supply appropriate volume of new refrigerant 3. If indicated pressure value close to 0 when connected to gauge, create vacuum after inspecting and repairing location of leakage (4) When the circulation of the refrigerant is poor...

When the refrigerant does not circulate

Condition Air conditioning system does not function or functions intermittently. Vacuum indicated on low pressure side, and extremely low pressure indicated on high pressure side Frost or condensation seen on piping on both sides of condenser or expansion valve Refrigerant flow obstructed by moisture or dirt in refrigeration system Refrigerant flow obstructed by gas leakage from expansion valve 2. Clean expansion valve with compressed air 4. Evacuate air and then supply appropriate volume of...

When the refrigerant is overcharged or cooling of condenser is insufficient

Pressure extremely high on both sides Cooling performance of condenser insufficient Cooling performance of condenser insufficient 2. Check condenser fan motor operation by switching A C ON 3. If 1 and 2 normal, check amount of refrigerant and supply appropriate volume of refrigerant

When there is moisture in the refrigeration system

Tabel Volume Refrigant Toyota Avanza

During operation, pressure on low pressure side cycles between normal and vacuum Moisture in refrigeration system freezes at expansion valve orifice, causing temporary interruption of cycle However, when melted, returns to normal condition Receiver dryer oversaturated Moisture in refrigeration system freezes at expansion valve orifice and blocks refrigerant circulation 2. Remove moisture from cycle by repeatedly evacuating air 3. Supply appropriate volume of new refrigerant

Wireless Door Control System Description

(a) This system locks and unlocks the vehicle's doors remotely. The wireless control system has the following features The door control receiver performs the code identification procedure and the main body ECU operates the door lock control. A serial data link is provided for communication between the receiver and main body ECU. A key-integrated type transmitter is used and it contains the following 2 switches the door lock switch and door unlock switch. An LED is built into the transmitter so...

Wireless door lock control system

When wireless lock switch on transmitter pressed, illuminates all hazard warning lights once. When unlock switch pressed, all hazard warning lights illuminate twice ON OFF of wireless door lock function Operates security alarm when panic switch on transmitter continuously pressed for 1 second Function that unlocks driver side door when unlock switch on transmitter is pressed once, and unlocks all doors when pressed twice. if setting is OFF, pressing unlock switch once makes all doors unlock....

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Toyota Yaris Panel Removal

COWL TOP SIDE PANEL (ASSY) Hatchback Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply the polyurethane foam to the corresponding parts. After welding, apply body sealer and under-coating to the corresponding parts. After applying the top coat layer,...

Problem Symptoms Table

Use the table below to help you find the cause of the problem. The numbers indicate the ranked order of probability of each of the possible causes. Check each part in the order suggested. If necessary, replace the applicable parts. 2. Parking brake lever travel (Out of adjustment) 3. Rear drum brake shoe clearance (Out of adjustment) 5. Brake shoe (Cracked or distorted) 10. Tension or return spring (Faulty) 10. Brake shoe (Cracked or distorted) 6. Brake shoe (Cracked or distorted) 2. Brake shoe...

If the system cannot enter selfdiagnostic mode the system returns to normal mode

(b) Check that the system has switched to self-diagnostic mode by checking the flash pattern of the interior light. (c) Check the diagnostic outputs when the door control transmitter switch is held down. The diagnostic outputs can be checked by the flash patterns of the interior light. No Diagnosis Output T1 025 seconds

Yaris Manual Shift Cable

INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY (a) Install the shift lever with the 4 bolts. Torque 12 N*m (122 kgf*cm, 8.9 ft.*lbf) CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (a) Install the control shift cable onto the shift lever Install the cable with the protruding portion of the cable outer facing upward. After installing, check that the lock of the cable outer is protruding beyond portion A, as shown in the illustration. Connect the control shift cable to the shift lever. Install the control...

Parts Location

Toyota Yaris D4d Main Fuse

- HEATER CONTROL (BLOWER SWITCH) - HEATER CONTROL (BLOWER SWITCH) - HEATER CONTROL BASE (A C SWITCH) - NO. 3 HEATER CONTROL KNOB (MAX HOT SWITCH*) - HEATER CONTROL (BLOWER SWITCH) - HEATER CONTROL BASE (A C SWITCH) - NO. 3 HEATER CONTROL KNOB (MAX HOT SWITCH*) NO. 1 COOLER THERMISTOR (EVAPORATOR TEMPERATURE SENSOR) NO. 1 COOLER THERMISTOR (EVAPORATOR TEMPERATURE SENSOR)

Inspect Th Gear Synchronizer Ring

Synchronizer Ring Gear

(b) Coat the 4th gear cone with gear oil. (c) Turn the synchronizer ring in one direction while pushing it against the 4th gear cone. If the synchronizer outer ring does not lock, replace the synchronizer ring. (e) Using a feeler gauge, measure the clearance between the synchronizer ring back and the gear spline end. Standard clearance

Dtc Check Clear

(a) Connect the intelligent tester with the CAN VIM to the DLC3. (b) Turn the ignition switch ON and turn the intelligent tester ON. (c) Read the DTC by following the prompts on the tester screen. Refer to the intelligent tester operator's manual for further details. (a) Connect the intelligent tester with the CAN VIM to the DLC3. (b) Turn the ignition switch ON and turn the intelligent tester ON. (c) Clear the DTC by following the prompts on the tester screen. Refer to the intelligent tester...

SAE J or Fmvss No DOT

Yaris Brake Pedal

N*m (kgf*cm, ft.*lbf) Specified torque N*m (kgf*cm, ft.*lbf) Specified torque FRONT DOOR OPENING TRIM WEATHERSTRIP LH FRONT DOOR OPENING TRIM WEATHERSTRIP LH FRONT DOOR OPENING TRIM WEATHERSTRIP RH LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY INSTRUMENT PANEL...

Install No Air Duct

(a) Engage the 3 claws and install the air duct. 7. INSTALL AIR MIX DAMPER CONTROL CABLE SUBASSEMBLY (a) Engage the claw and install the air mix damper control cable. 8. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (a) Engage the claw and install the defroster damper control cable.

ECM Cruise Control System

Vehicle speed min. 0 km h (0 mph) max. 255 km h (158 mph) Vehicle speed min. 0 km h (0 mph) max. 255 km h (158 mph) Actual vehicle speed stored in memory Throttle operating angle min. 0 deg. max. 125 deg. ON Cruise control is SET OFF Cruise control is UNSET ON Cruise control is SET OFF Cruise control is UNSET Switch indicator (Main CPU) ON or OFF ON Switch indicator (Main CPU) is SET OFF Switch indicator (Main CPU) is UNSET Switch indicator (Sub CPU) ON or OFF ON Switch indicator (Sub CPU) is...

Inspect Transmission Hub Sleeve No

How Calculate Offset Idler Gears

(a) Check the sliding condition between transmission hub sleeve No. 3 and transmission clutch hub No. 3. (b) Check that the edges of the transmission hub sleeve No. 3 spline gear are not worn down. (c) Using vernier calipers, measure the width of the transmission hub sleeve No. 3 groove (A) and the thickness of the claw part on the gear shift fork No. 3 (B), and calculate the clearance. Standard clearance (A - B) 0.3 to 0.5 mm (0.012 to 0.0020 in.) If the clearance exceeds the standard, replace...

Installing Toyota Rectifier

Installing Toyota Rectifier

INSPECT GENERATOR BRUSH HOLDER ASSEMBLY (a) Using vernier calipers, measure the exposed brush length. 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length 1.5 mm (0.059 in.) If the exposed length is less than the minimum, replace the generator brush holder assembly. 2. INSPECT GENERATOR REGULATOR ASSEMBLY (a) Using an ohmmeter, check the continuity between terminals F and B. When the positive and negative poles between terminals F and B are exchanged, there is continuity in one direction...

Repair Manual Toyota Yariz Engine Torque

INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (a) Install the clutch release cylinder with the 2 bolts. Torque 12 N*m (120 kgf*cm, 8.7 ft.*lbf) 2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE (a) Using SST, connect the flexible hose tube. SST 09023-00101 Torque 15 N*m (153 kgf*cm, 11 ft.*lbf) (a) Fill the brake reservoir tank with brake fluid and bleed the clutch system. Torque 8.3 N*m (85 kgf*cm, 73 in.*lbf) 4. CHECK FOR CLUTCH FLUID LEAKAGE

Cruise Control System

The cruise control system makes it possible to drive at a desired speed without using the accelerator pedal. The ECM controls the throttle opening angle based on signals from switches and sensors. The microcomputer which controls the cruise control system is built into the ECM, and uses is the throttle position sensor and motor as the actuator. Constant speed control gets ready when the cruise control main switch ON-OFF button is pushed (the CRUISE MAIN indicator light comes on). By operating...

Bus Check

(a) Select BUS CHECK from the OBD MOBD MENU screen. HINT The ECUs and sensors that are properly connected to the CAN communication system can be displayed using the intelligent tester via the CAN VIM. (b) Press ENTER on the intelligent tester via the CAN VIM. Name of ECU 1 Name of ECU 2 Name of ECU 3 Name of ECU 4 Name of ECU 5 (c) The screen displays the ECUs and sensors that are properly connected to the CAN communication system. HINT If any properly connected ECUs or sensors are not...

Center Body Pillar Cut Sedan

Toyota Yaris Panel Removal

30 mm (1.18 in.) 40 mm (1.57 in.) 70 mm (2.76 in.) 90 mm (3.54 in.) 1 *1 Take care not to damage the internal reinforcement. 15 mm (0.59 in.) 130 mm (5.12 in.) Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply polyurethane foam to the corresponding...

Preparation For Installation

Recondition Battery Guide

(1) When welding panels with a combined thickness of over 3 mm (0.12 in.), use a MIG (Metal Inert Gas) welder for plug welding. HINT Spot welding does not provide sufficient durability for panels with a combined thickness of over 3 mm (0.12 in.). (b) APPLICATION OF WELD-THROUGH PRIMER (SPOT SEALER) (1) Remove the paint from the portion of the new parts and body to be welded, and apply weld-through primer. (1) For areas where a spot welder cannot be used, use a puncher or drill to make holes for...

Read Data List

Using the intelligent tester's DATA LIST allows switch, actuator and other item values to be read without removing any parts. Reading the DATA LIST early in troubleshooting is one way to save time. (a) Connect the intelligent tester with CAN VIM to the DLC3. (b) Turn the ignition switch ON. Unlock warning switch signal ON or OFF ON Key is in ignition key cylinder OFF No key is in ignition key cylinder Driver side door courtesy switch signal ON Driver side door is open OFF Driver side door is...

Read Value Of Data List Front Speed Sensor

(a) Connect the intelligent tester to the DLC3. (b) Start the engine and drive the vehicle. (d) Select the following menu items DIAGNOSIS OBD MOBD select vehicle ABS DATA LIST. (e) Select the item FR (FL) WHEEL SPD in the DATA LIST and read the value displayed on the intelligent tester. Wheel speed sensor (FR) reading min. 0 mph (0 km h), max. 202 mph (326 km h) Similar to speed indicated on speedometer Wheel speed sensor (FL) reading min. 0 mph (0 km h), max. 202 mph (326 km h) Similar to...

Install Brake Booster

Taurus Brake Booster Rod Adjustment

(a) Provisionally install the push rod clevis onto the brake booster. Tighten the push rod lock nut when adjusting the brake pedal height. (b) Install a new gasket onto the brake booster. (c) Install the brake booster with the 4 nuts. Torque 9.0 N*m (92 kgf*cm, 80 in.*lbf) (d) Connect the vacuum hose to the vacuum check valve with the clip. (1) Using SST, install the brake tube assembly onto the proportioning valve. SST 09023-00100 Torque for use without SST 15 N*m (155 kgf*cm, 11 ft.*lbf) for...