Adjustment

1. REMOVE INSTRUMENT PANEL UNDER COVER SUBASSEMBLY

Hatchback: (See page IP-67) Sedan: (See page IP-44)

2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

Hatchback: (See page IP-69) Sedan: (See page IP-45)

3. INSPECT AND ADJUST BRAKE PEDAL

(a) Inspect the brake pedal height. Pedal height from floor

w/ ABS

w/o ABS

107.3 to 117.3 mm (4.224 to 4.618 in.)

107.8 to 117.8 mm (4.244 to 4.638 in.)

If the pedal height is incorrect, adjust it. (b) Adjust the brake pedal height.

(1) Disconnect the connector from the stop light switch.

(2) Turn the stop light switch counterclockwise, and remove the stop light switch.

(3) Loosen the push rod lock nut.

(4) Adjust the pedal height by turning the pedal push rod.

Pedal height from floor

w/ ABS

w/o ABS

107.3 to 117.3 mm (4.224 to 4.618 in.)

107.8 to 117.8 mm (4.244 to 4.638 in.)

(5) Tighten the push rod lock nut. Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

(6) Insert the stop light switch into the adjuster until it just touches the brake pedal.

NOTICE:

Do not depress the brake pedal.

(7) Make a quarter turn clockwise to install the stop light switch. NOTICE:

Do not depress the brake pedal.

HINT:

The turning torque for installing the stop light switch:

Tiburon Brake Pedal Reserve HeightTiburon Brake Pedal Reserve Height

(8) Check the stop light switch clearance. Stop light switch clearance:

(9) Connect the connector to the stop light switch.

(c) Inspect the brake pedal free play.

(1) Stop the engine and depress the brake pedal several times until there is no vacuum left in the booster.

(2) Push in the pedal until the beginning of the resistance is felt. Measure the distance as shown.

Pedal free play: 1.0 to 6.0 mm (0.039 to 0.236 in.)

If incorrect, troubleshoot the brake system.

(d) Inspect the brake pedal reserve distance.

(1) Release the parking brake lever. With the engine running, depress the pedal and measure the pedal reserve distance as shown. Pedal reserve distance from floor at 294 N (30 kgf, 66.1 lbf)

w/ ABS

w/o ABS

More than 73 mm (2.87 in.)

More than 70 mm (2.75 in.)

HINT:

Sound and resistance from the brake booster when the brake pedal is depressed without a vacuum does not indicate a problem. If incorrect, troubleshoot the brake system.

4. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

Hatchback: (See page IP-78) Sedan: (See page IP-54)

5. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Hatchback: (See page IP-80) Sedan: (See page IP-55)

Diy Free Waterpump

BRAKE FLUID BLEEDING

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Responses

  • mathias
    How to adjust brake pedal on yaris 2012?
    2 years ago

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