Sst 09023-00100

EZ Battery Reconditioning Method

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Hho Torch Setup Plans
C116920E03

REMOVAL

1. DRAIN BRAKE FLUID NOTICE:

Immediately wash off any brake fluid that comes into contact with any painted surfaces.

2. REMOVE BATTERY (See page EM-122)

3. REMOVE BATTERY TRAY

4. REMOVE BATTERY CARRIER (See page EM-125)

5. REMOVE BRAKE ACTUATOR

(a) Remove the clip and disconnect the wire harness.

(b) Move the lock lever in the direction indicated by the arrow to release the lock and disconnect the brake actuator connector from the actuator.

(c) Using SST, separate the brake tube from the front flexible hose. SST 09023-00100

(d) Using SST, separate the 2 brake tubes from the brake tube No. 1 way. SST 09023-00100

(e) Using SST, separate the 2 brake tubes from the brake master cylinder. SST 09023-00100

Actuator Toyota Yaris

(f) Using SST, separate the 6 brake tubes from the brake actuator. SST 09023-00100

To Rear Wheel LH

To Front Wheel RH

To Front Wheel RH

To Rear Wheel LH

Dessn Fortnite Chvalier

To Front Wheel LH

To Rear Wheel RH

To Master Cylinder

To Master Cylinder

To Front Wheel LH

To Rear Wheel RH

(g) Use tags or labels to identify the place to reconnect each brake tube.

C116917E01

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JÜr

C116918

(h) Disconnect the brake tube clamp.

(i) Remove the 3 bolts and the actuator with bracket.

Actuator Assy Brake Yaris

6. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY

(a) Remove the 2 nuts and the bracket.

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1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY

(a) Install the actuator bracket with the 2 nuts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) NOTICE:

Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

2. INSTALL BRAKE ACTUATOR

(a) Provisionally install the 3 bolts onto the actuator bracket in the sequence shown in the illustration.

(b) Tighten the 3 bolts in the sequence shown in the illustration.

(c) Connect a new brake tube clamp.

To Front Wheel RH

To Rear Wheel LH

To Front Wheel RH

To Rear Wheel LH

To Front Wheel LH

To Rear Wheel RH

To Master Cylinder

To Master Cylinder

To Front Wheel LH

To Rear Wheel RH

C116917E01

(d) Using SST, install each brake tube into the correct position of the actuator, as shown in the illustration. SST 09023-00100 Torque: for use without SST

for use with SST

HINT:

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

• This torque value is effective when SST is parallel to a torque wrench.

C116917E01

Minecraft Haker Para Colorear

(e) Using SST, install the 2 brake tubes onto the brake master cylinder.

SST 09023-00100 Torque: for use without SST

HINT:

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

• This torque value is effective when SST is parallel to a torque wrench.

(f) Using SST, install the 2 brake tubes onto the brake tube No. 1 way.

SST 09023-00100 Torque: for use without SST

HINT:

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

• This torque value is effective when SST is parallel to a torque wrench.

(g) Using SST, install the brake tube onto the front flexible hose.

SST 09023-00100 Torque: for use without SST

HINT:

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

• This torque value is effective when SST is parallel to a torque wrench.

(h) Connect the brake actuator connector.

3. INSTALL BATTERY CARRIER (See page EM-145)

4. INSTALL BATTERY TRAY

5. INSTALL BATTERY (See page EM-148)

6. FILL RESERVOIR WITH BRAKE FLUID (See page BR-10)

7. BLEED MASTER CYLINDER (See page BR-10)

8. BLEED BRAKE LINE (See page BR-12)

9. CHECK FLUID LEVEL IN RESERVOIR (See page BR-12)

10. CHECK FOR BRAKE FLUID LEAKAGE

11. CHECK ACTUATOR WITH INTELLIGENT TESTER

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DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

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  • Lisa
    What is SST 0902300101?
    4 months ago

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