How To Use This Manual

1. BODY PANEL REPLACEMENT IN THIS MANUAL

BODY PANEL REPLACEMENT

BODY PANEL REPLACEMENT

Celica Body Repair Manual Dimensions

POINT

1. Remove the [A] at the same time. PART NAME [A] Fuel filler opening lid 200 mm (7.87 in.)

POINT

1. Remove the [A] at the same time. PART NAME [A] Fuel filler opening lid 200 mm (7.87 in.)

(A) : REPLACEMENT PART AND METHOD QUARTER PANEL (CUT)

Replacement method (ASSY)...Assembly replacement (CUT)...Major cutting (less than 1/2 of part used) (CUT-H)...Half cutting (about 1/2 of part used) (CUT-P)...Partial cutting (most of part used) Replacement part

(D : REMOVAL CONDITIONS © : PART LOCATION REMOVAL DIAGRAM

Describes in detail the removal of the damaged part involving repair by cutting. REMOVAL GUIDE

Provides additional information to more efficiently help you perform the removal.

F13890A

INSTALLATION

■ Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)

■ Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. After welding, apply the polyurethane foam to the corresponding parts.

■ After welding, apply body sealer and under-coating to the corresponding parts.

■ After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Wheel Arch Dimensiong

POINT

1. Before temporarily installing the new parts, apply sealer to the wheel arch. HINT

1) Apply body sealer about 5 mm (0.20 in.) front the flange, avoiding any oozing.

2) Apply sealer evenly, about 3-4 mm (0.12-0.16 in.) in diameter

3) For other sealing points, refer to section PC.

POINT

1. Before temporarily installing the new parts, apply sealer to the wheel arch. HINT

1) Apply body sealer about 5 mm (0.20 in.) front the flange, avoiding any oozing.

2) Apply sealer evenly, about 3-4 mm (0.12-0.16 in.) in diameter

3) For other sealing points, refer to section PC.

(F) : INSTALLATION CONDITIONS INSTALLATION DIAGRAM

Describes in detail the installation of the new parts involving repair by welding and/or cutting, but excluding painting. INSTALLATION GUIDE

Provides additional information to more efficiently help you perform the installation.

CO : INSTALLATION OF WELD POINTS

Weld method and panel position symbols (See page IN-9)

PART NAME

F13891A

2. SYMBOLS

The following symbols are used in the welding diagrams in section BP of this manual to indicate cutting areas and the types of weld required.

SYMBOLS

MEANING

ILLUSTRATION

CUT AND JOIN LOCATION (Saw Cut)

CUT AND JOIN LOCATION (Cut Location for Supply Parts)

CUT LOCATION

CUT WITH DISC SANDER, ETC.

BRAZE (Removal)

Spot Welding Symbols And Meanings

0000

BRAZE (Installation)

Spot Welding Symbols And Meanings

WELD POINTS

SPOT WELD OR MIG PLUG WELD (See page IN-9)

CONTINUOUS

MIG WELD (BUTT WELD)

CONTINUOUS

MIG WELD (TACK WELD)

BODY SEALER

F13893A

SYMBOLS

MEANING

ILLUSTRATION

Assembly Mark

BODY SEALER (Flat Finishing)

_„

BODY SEALER (No Flat Finishing)

F13894A

3. ILLUSTRATION OF WELD POINT SYMBOLS EXAMPLE:

REMOVAL

Weld points Remove weld point and panel position

INSTALLATION

Spot Welding Symbols And Meanings

Weld points Weld method and panel position

SYMBOLS

MEANING

ILLUSTRATION

SYMBOLS

MEANING

ILLUSTRATION

Remove

Weld

Points

Spot Weld

A

(Outside)

(Middle)

(Inside)

gzzzza

MIG Plug Weld

i

HINT: Panel position symbols are as seen from the working posture.

Spot MIG Weld

Spot Welding Symbols And Meanings
F13892A
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