Installing Toyota Rectifier

1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

(a) Using vernier calipers, measure the exposed brush length.

Standard exposed length:

9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 1.5 mm (0.059 in.)

If the exposed length is less than the minimum, replace the generator brush holder assembly.

2. INSPECT GENERATOR REGULATOR ASSEMBLY

(a) Using an ohmmeter, check the continuity between terminals F and B.

Standard:

When the positive and negative poles between terminals F and B are exchanged, there is continuity in one direction but no continuity in the other direction.

If the continuity is not as specified, replace the generator regulator assembly.

(b) Using an ohmmeter, check the continuity between terminals F and E.

Standard:

When the positive and negative poles between terminals F and E are exchanged, there is continuity in one direction but no continuity in the other direction.

If the continuity is not as specified, replace the generator regulator assembly.

3. INSPECT GENERATOR DRIVE END FRAME

(a) Check the stator coil for open circuits.

(1) Using an ohmmeter, check the resistance between the coil leads.

Standard resistance:

Below 1 n If the result is not as specified, replace the generator assembly.

(b) Inspect the stator for ground.

(1) Using an ohmmeter, check the resistance between the coil lead and drive end frame. Standard resistance:

10 kn or higher If the result is not as specified, replace the generator assembly.

(c) Inspect the bearing.

(1) Make sure that the bearing is not rough or worn.

If necessary, replace the generator assembly.

Installing Toyota Rectifier

A067421E02

4. INSPECT GENERATOR HOLDER WITH RECTIFIER

(a) Using an ohmmeter, check the continuity among terminals P1, P2, P3 and B, and among P1, P2, P3 and E. Standard:

When the positive and negative poles among terminals P1, P2, P3 and B are exchanged, there is continuity in one direction but no continuity in the other direction. When the positive and negative poles among terminals P1, P2, P3 and E are exchanged, there is continuity in one direction but no continuity in the other direction. If the continuity is not as specified, replace the generator holder with rectifier.

5. INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check the generator rotor for open circuits.

(1) Using an ohmmeter, measure the resistance between the slip rings. Standard resistance:

1.7 to 2.1 Q at 20°C (68°F) If the resistance is not as specified, replace the generator rotor assembly.

A067421E02

Using Ohmmeter

(b) Check the generator rotor for short circuits. (1) Using an ohmmeter, check the resistance between the slip ring and generator rotor assembly.

Standard resistance: 10 kQ or higher

If the result is not as specified, replace the generator rotor assembly.

(c) Inspect the slip rings.

(1) Make sure that the slip rings are not rough or scored.

If rough or scored, replace the generator rotor assembly.

(2) Using vernier calipers, measure the slip ring diameter.

Standard diameter:

14.2 to 14.4 mm (0.559 to 0.567 in.) Minimum diameter: 12.8 mm (0.504 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

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