Install Brake Booster

(a) Provisionally install the push rod clevis onto the brake booster.

HINT:

Tighten the push rod lock nut when adjusting the brake pedal height.

(b) Install a new gasket onto the brake booster.

(c) Install the brake booster with the 4 nuts. Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)

Yaris Brake Booster

(d) Connect the vacuum hose to the vacuum check valve with the clip.

Taurus Brake Booster Rod Adjustment

(1) Using SST, install the brake tube assembly onto the proportioning valve.

SST 09023-00100 Torque: for use without SST

HINT:

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

• This torque value is effective when SST is parallel to a torque wrench.

(2) Using SST, install the 2 brake tubes onto the brake tube No. 1 way.

SST 09023-00100 Torque: for use without SST

HINT:

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

• This torque value is effective when SST is parallel to a torque wrench.

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (See page BR-21)

4. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD (See page BR-31)

5. INSTALL BRAKE MASTER CYLINDER (See page BR-32)

6. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) (See page BR-33)

7. INSTALL BRAKE ACTUATOR (w/ ABS) (See page BC-91)

8. INSTALL BATTERY CARRIER (See page EM-145)

9. INSTALL BATTERY TRAY

10. INSTALL BATTERY (See page EM-148)

11. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

Hatchback: (See page IP-78) Sedan: (See page IP-54)

12. INSTALL INSTRUMENT PANEL UNDER COVER SUBASSEMBLY

Hatchback: (See page IP-80) Sedan: (See page IP-55)

13. INSTALL OUTER COWL TOP PANEL

Hatchback: (See page EM-146) Sedan: (See page EM-147)

14. INSTALL COWL TO REGISTER DUCT SUBASSEMBLY (for Hatchback) (See page EM-147)

15. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) (See page EM-148)

16. INSTALL FRONT WIPER MOTOR AND LINK

Hatchback: (See page WW-21) Sedan: (See page WW-12)

17. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) (See page WW-21)

18. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY

Hatchback: (See page WW-21) Sedan: (See page WW-12)

19. INSTALL HOOD TO COWL TOP SEAL (for Hatchback) (See page WW-22)

20. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) (See page WW-13)

21. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) (See page WW-13)

22. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Hatchback: (See page WW-22) Sedan: (See page WW-13)

23. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Hatchback: (See page WW-23) Sedan: (See page WW-14)

24. INSTALL FRONT WIPER ARM HEAD CAP

Hatchback: (See page WW-23) Sedan: (See page WW-15)

25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

26. FILL RESERVOIR WITH BRAKE FLUID (See page BR-10)

27. BLEED MASTER CYLINDER (See page BR-10)

28. BLEED BRAKE LINE (See page BR-12)

29. CHECK FLUID LEVEL IN RESERVOIR (See page BR-12)

30. CHECK FOR BRAKE FLUID LEAKAGE

31. INSPECT AND ADJUST BRAKE PEDAL (See page BR-8)

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

Don't pay hundreds of dollars to find out what is wrong with your car. This book is dedicated to helping the do it yourself home and independent technician understand and use OBD-II technology to diagnose and repair their own vehicles.

Get My Free Ebook


Post a comment