Install Gear Shift Fork Shaft No

(a) Coat the 2 shift fork balls with MP grease and install them onto the reverse shift fork.

(b) Install the reverse shift fork onto gear shift fork shaft No. 3.

(c) Using a brass bar and a hammer, install 2 new shift fork shaft snap rings onto shift fork shaft No. 3.

(d) Coat gear shift fork shaft No. 3 with gear oil and install it.

23. INSTALL GEAR SHIFT FORK SHAFT NO.2

(a) Coat gear shift head No. 1 and gear shift fork shaft No. 2 with gear oil and install them. NOTICE:

To avoid interference by the 2 shift fork balls, lift up gear shift fork shaft No. 3 to the position shown in the illustration.

(b) Coat the 2 shift lock bolts with sealant and install them onto gear shift fork No. 2 and shift head No. 1 Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)

24. INSTALL REVERSE SHIFT ARM BRACKET ASSEMBLY

(a) Install the reverse shift arm bracket assembly onto the front transaxle case with 2 bolts. Torque: 17 N*m (175 kgf*cm, 13 ft.*lbf)

25. INSTALL MANUAL TRANSMISSION CASE

(a) Apply FIPG to the manual transmission case, as shown in the illustration. FIPG:

Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent NOTICE:

Assemble the parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

(b) Install the 13 bolts onto the manual transmission side.

(c) Install the 3 bolts onto the manual transaxle side. Torque: 29 N*m (300 kgf*cm, 22 ft.*lbf)

26. INSTALL REVERSE IDLER GEAR SHAFT BOLT

(a) Coat the reverse idler gear shaft bolt with sealant and install it with a new gasket. Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent Torque: 29 N*m (300 kgf*cm, 22 ft.*lbf)

27. INSTALL LOCK BALL ASSEMBLY NO.2

(a) Coat lock ball assembly No. 2 with sealant and install it with a hexagon wrench. Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent Torque: 29 N*m (300 kgf*cm, 22 ft.*lbf)

28. INSTALL SHIFT DETENT BALL

(a) Install the 2 shift detent balls, 2 shift detent ball springs and 2 shift detent ball spring seats No. 1 onto the manual transmission case.

(b) Coat the 2 shift detent ball plugs with sealant and install them using a hexagon wrench. Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf)

(c) Install the shift detent ball, shift detent ball compression spring and shift detent ball spring seat No. 1 onto the front transaxle case.

(d) Coat the shift detent ball plug with sealant and install it using a hexagon wrench. Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf)

29. INSTALL INPUT SHAFT REAR BEARING HOLE SNAP RING

(a) Using a snap ring expander, install the input shaft rear bearing hole snap ring onto the input shaft.

30. INSTALL OUTPUT SHAFT REAR BEARING HOLE SNAP RING

(a) Using a snap ring expander, install the output shaft rear bearing hole snap ring onto the output shaft.

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Simple Car Care Tips and Advice

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