Installation

1. INSTALL AIR CONDITIONING UNIT

(a) Install the air conditioning unit with the 3 screws.

Drain Tube Toyota Yaris

2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

(a) Install the air conditioning amplifier with the screw.

Air Conditioning Unit Yaris 2004

3. INSTALL INSTRUMENT PANEL REINFORCEMENT

(a) Provisionally tighten the air conditioning unit with the 3 screws.

Toyota Yaris Drain

(b) Connect the connector and the 3 clamps.

(c) Install the instrument panel reinforcement and the air conditioning unit with the 9 bolts.

Prius Instrument Panel Assembly

(d) Install the 3 screws, 3 bolts and nut in the sequence shown in the illustration.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) for screw 9.8 N*m (100 kgf*cm, 87 in.*lbf) for nut 9.8 N*m (100 kgf*cm, 87 in.*lbf) for bolt

Toyota Yaris Wire Specs

(e) Install the wire harness with the clamps and connectors.

for Cold Area Specification Vehicles:

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Toyota Yaris Drain

(f) Engage the clamps.

Toyota Tercel Battery Cable Ground

(h) Install the ground wire with the bolt. Torque: 3.2 N*m (33 kgf*cm, 28 in.*lbf)

Fusible Toyota Yaris 2007Toyota Yaris Drain

(i) Install the drain hose into the position shown in the illustration. NOTICE:

• Install the drain hose with its UP mark facing upward, within the 90 degree range shown in the illustration.

• Install the drain hose without twisting it.

4. INSTALL CONNECTOR NO. 2 HOLDER

(a) Connect the connectors and install the wire harness.

Land Nav Cut

(b) Install the connector holder with the bolt. Torque: 3.2 N*m (33 kgf*cm, 28 in.*lbf)

5. INSTALL MAIN BODY ECU

(a) Install the main body ECU with the 2 bolts. Torque: 3.2 N*m (33 kgf*cm, 28 in.*lbf)

(b) Connect the 5 connectors and the 3 clamps.

INSTALL INSTRUMENT PANEL BRACE SUBASSEMBLY

(a) Install the instrument panel brace with the 2 bolts, screw and nut.

9.8 N*m (100 kgf*cm, 87 in.*lbf) for nut 9.8 N*m (100 kgf*cm, 87 in.*lbf) for bolt

(b) Engage the clamp.

INSTALL REAR NO. 3 AIR DUCT (for Cold Area Specification Vehicles)

(a) Engage the 4 claws and install the air duct.

Daylight Ductwork Installation

8. INSTALL REAR NO. 1 AIR DUCT (for Cold Area Specification Vehicles)

(a) Engage the 2 claws and install the air duct.

Daylight Ductwork Installation

9. INSTALL REAR NO. 2 AIR DUCT (for Cold Area Specification Vehicles)

(a) Engage the 4 claws and install the air duct.

10. INSTALL DEFROSTER NOZZLE ASSEMBLY

(a) Engage the 5 claws and install the defroster nozzle.

(b) Connect the clamps and connectors and install the wire harness.

2007 Toyota Yaris Center Console RepairYoke Steering Column Clamp

11. INSTALL STEERING COLUMN ASSEMBLY (See page SR-38)

12. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for Manual Transaxle) (See page BR-21)

13. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle) (See page BR-21)

14. INSTALL BRAKE PEDAL (for Automatic Transaxle) (See page SR-38)

15. INSTALL STEERING SLIDING YOKE SUBASSEMBLY

(a) Align the matchmarks and install the sliding yoke onto the power steering assembly with bolt B. Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf)

16. INSTALL COLUMN HOLE COVER SILENCER SHEET (See page SR-39)

17. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT (See page SR-39)

18. CONNECT POWER STEERING ECU ASSEMBLY (See page SR-39)

19. INSTALL COMBINATION SWITCH ASSEMBLY (See page SR-40)

20. INSTALL STEERING COLUMN COVER (See page SR-40)

21. INSTALL STEERING WHEEL ASSEMBLY (See page SR-41)

22. INSTALL STEERING PAD (See page RS-310)

23. INSTALL LOWER INSTRUMENT PANEL SUBASSEMBLY (See page IP-75)

24. CONNECT HOOD LOCK CONTROL LEVER SUBASSEMBLY (See page IP-77)

25. CONNECT ANTENNA CORD SUB-ASSEMBLY (See page IP-77)

26. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY (See page IP-77)

27. INSTALL INSTRUMENT PANEL BOX (See page IP-78)

28. INSTALL INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER (See page IP-78)

29. INSTALL CONSOLE BOX ASSEMBLY REAR (See page IP-79)

30. INSTALL CONSOLE BOX CARPET (See page IP-79)

31. INSTALL CONSOLE BOX REAR COVER (See page IP-79)

32. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY (for Manual Transaxle) (See page IP-79)

33. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See page IP-80)

34. INSTALL COWL SIDE TRIM BOARD RH (See page IR-81)

35. INSTALL COWL SIDE TRIM BOARD LH (See page IR-81)

36. INSTALL INSTRUMENT PANEL UNDER COVER SUBASSEMBLY LH (See page IR-82)

37. INSTALL INSTRUMENT PANEL UNDER COVER SUBASSEMBLY RH (See page IR-81)

38. INSTALL FRONT DOOR SCUFF PLATE RH (See page IR-82)

39. INSTALL FRONT DOOR SCUFF PLATE LH (See page IR-82)

40. INSTALL UPPER INSTRUMENT PANEL SUBASSEMBLY (See page IP-29)

41. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-32)

42. INSTALL NO. 1 SWITCH HOLE BASE (See page IP-32)

43. INSTALL FRONT PILLAR GARNISH RH (See page IR-

44. INSTALL FRONT PILLAR GARNISH LH (See page IR-

45. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page IR-81)

46. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See page IR-81)

47. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-257)

48. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-257)

49. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-257)

50. INSTALL AIR CONDITIONER PANEL SUB-ASSEMBLY (See page AC-257)

Combination Meter Assembly Cover YarisTuning Radiator 1kz

51. INSTALL RADIO TUNER OPENING COVER (w/o Radio Receiver)

(a) Install the radio tuner opening cover with the 4 bolts.

52. INSTALL RADIO RECEIVER ASSEMBLY (See page AV-46)

53. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER (See page AC-258)

54. INSTALL COMBINATION METER ASSEMBLY (See page ME-148)

55. INSTALL INSTRUMENT CLUSTER FINISH PANEL (See page ME-148)

56. INSTALL INSTRUMENT PANEL FINISH PANEL END RH (See page ME-149)

57. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See page ME-149)

58. CONNECT HEATER WATER INLET HOSE A

(a) Install the heater water inlet hose onto the heater unit.

NOTICE:

Perform the installation with the hose clip and mark at the correct angle.

Toyota Celica 2001 Heating Hoses

59. CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)

(a) Install the heater water outlet hose onto the heater unit.

NOTICE:

Perform the installation with the hose clip and mark at the correct angle.

60. INSTALL LIQUID TUBE SUB-ASSEMBLY

(a) Remove the vinyl tape from liquid tube and the connecting portion of the unit.

(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of liquid tube. Compressor oil:

ND-OIL8 or the equivalent

(c) Install the O-ring onto liquid tube.

(d) connect liquid tube to the unit.

61. INSTALL SUCTION TUBE SUB-ASSEMBLY

(a) Remove the vinyl tape from the suction tube and the connecting part of the unit.

(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of suction tube. Compressor oil:

ND-OIL8 or the equivalent

(c) Install the O-ring onto the suction tube.

(d) Move the hook connector in the direction indicated by the arrow in the illustration.

(e) Insert the pipe joints securely into the fitting holes and tighten the bolt.

62. INSTALL COWL TOP PANEL OUTER (See page EM-146)

63. INSTALL NO. 2 COWL TO REGISTER DUCT SUBASSEMBLY (See page EM-147)

64. INSTALL FRONT WIPER MOTOR AND LINK (See page WW-21)

65. INSTALL COWL TOP VENTILATOR LOUVER LH (See page WW-21)

66. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See page WW-21)

67. INSTALL HOOD TO COWL TOP SEAL (See page WW-22)

68. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See page WW-22)

69. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See page WW-23)

70. INSTALL FRONT WIPER ARM HEAD CAP (See page WW-23)

71. ADD ENGINE COOLANT (See page CO-8)

72. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

73. CHECK SRS WARNING LIGHT

RS-31

74. CHARGE REFRIGERANT (See page AC-67)

75. WARM UP ENGINE (See page AC-69)

76. CHECK FOR ENGINE COOLANT (See page CO-1)

77. CHECK FOR REFRIGERANT LEAK (See page AC-69)

78. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

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Responses

  • roma
    How to clean clogged hvac drain in 2007 toyota yaris?
    8 years ago
  • marcel
    How to install air conditioning toyota yaris?
    8 years ago
  • isengrin
    How to install toyota shift knob assy yaris?
    5 years ago
  • doreen fuhrmann
    How to clean ac unit toyota yaris?
    3 years ago
  • sanni
    How to install heater box on toyota yaris?
    2 years ago

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