Toyota Yaris Pads Manual

1. INSTALL FRONT DISC

(a) Align the matchmarks of the disc and axle hub and install the disc.

NOTICE:

When replacing the disc, select the position that gives the minimum disc runout.

2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING

(a) Install the disc brake cylinder mounting onto the steering knuckle with the 2 bolts. Torque: 107 N*m (1,089 kgf*cm, 79 ft.*lbf)

3. INSTALL NO. 1 BUSH DUST BOOT

(a) Apply lithium soap base glycol grease to 2 new dust boots.

(b) Install the 2 dust boots onto the disc brake cylinder mounting.

Slide Pin

(Upper)

Slide Pin

* + i

Slide Bush \

Lithium soap base glycol grease

Y

C116962E01

4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH

(a) Apply lithium soap base glycol grease to the slide pins and a new slide bush, as shown in the illustration.

(b) Install the slide bush onto the slide pin (lower).

5. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

(a) Install the slide pin (upper) and slide pin (lower) onto the cylinder mounting.

6. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE

(a) Install the 4 disc brake pad support plates onto the disc brake cylinder mounting.

7. INSTALL NO. 1 PAD WEAR INDICATOR PLATE

(a) Install the indicator plates onto the upper side of the brake pad.

Anti Squeal Shims Yaris

8. INSTALL FRONT ANTI SQUEAL SHIM KIT

(a) Apply disc brake grease to both sides of each No. 1 anti-squeal shim.

(b) Install the anti squeal shims onto each brake pad.

9. INSTALL FRONT DISC BRAKE PAD KIT (PAD ONLY)

(a) Install the 2 disc brake pads onto the disc brake cylinder mounting.

NOTICE:

There should be no oil or grease on the friction surfaces of the disc brake pads or the front disc

10. INSTALL DISC BRAKE CYLINDER ASSEMBLY

(a) Install the disc brake cylinder onto the disc brake cylinder mounting with the 2 bolts. Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)

11. CONNECT FRONT FLEXIBLE HOSE

(a) Connect the flexible hose with the union bolt and a new gasket.

HINT:

Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

12. FILL RESERVOIR WITH BRAKE FLUID (See page BR-10)

13. BLEED MASTER CYLINDER (See page BR-10)

14. BLEED BRAKE LINE (See page BR-12)

15. CHECK FLUID LEVEL IN RESERVOIR (See page BR-12)

16. CHECK FOR BRAKE FLUID LEAKAGE

17. INSTALL FRONT WHEEL

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  • Joel Robertson
    How to fit disc pads for toyota yaris?
    8 years ago

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