Installation

1. INSTALL AIR CONDITIONING UNIT

(a) Install the air conditioning unit with the 3 screws.

2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

(a) Install the air conditioning amplifier with the screw.

INSTALL INSTRUMENT PANEL REINFORCEMENT

(a) Provisionally tighten the air conditioning unit with the 3 screws.

Install the instrument panel reinforcement and the air conditioning unit with the 9 bolts.

Toyota Yares Torque Sensor

(c) Install the 3 screws, 3 bolts and the nut in the sequence shown in the illustration. Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) for screw 9.8 N*m (100 kgf*cm, 87 in.*lbf) for nut 9.8 N*m (100 kgf*cm, 87 in.*lbf) for bolt

(d) Install the wire harness with the clamps and connect the connectors.

et for Cold Area Specification Vehicles:

I101230E01

(e) Engage the clamps.

Toyota Yares Torque Sensor

(f) Install the ground wire with the bolt. Torque: 3.2 N*m (33 kgf*cm, 28 in.*lbf)

(g) Install the ground wire with the bolt. (for Cold area specification vehicles) Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

(h) Install the drain hose into the position shown in the illustration. NOTICE:

• Install the drain hose with its UP mark facing upward, within the 90 degree range shown in the illustration.

• Install the drain hose without twisting it.

INSTALL CONNECTOR NO. 2 HOLDER

(a) Connect the connectors and install the wire harness.

(b) Install the connector holder with the bolt. Torque: 3.2 N*m (33 kgf*cm, 28 in.*lbf)

INSTALL MAIN BODY ECU (DRIVER SIDE J/B)

(a) Install the main body ECU with the 2 bolts. Torque: 3.2 N*m (33 kgf*cm, 28 in.*lbf)

Toyota Yares Torque Sensor

(b) Connect the 5 connectors and the 3 clamps.

INSTALL INSTRUMENT PANEL BRACE SUBASSEMBLY

(a) Install the instrument panel brace with the bolt, screw and nut.

9.8 N*m (100 kgf*cm, 87 in.*lbf) for nut 9.8 N*m (100 kgf*cm, 87 in.*lbf) for bolt

(b) Engage the clamp.

INSTALL REAR NO. 3 AIR DUCT (for Cold Area Specification Vehicles)

(a) Engage the 4 claws and install the air duct.

8. INSTALL REAR NO. 1 AIR DUCT (for Cold Area Specification Vehicles)

(a) Engage the 2 claws and install the air duct.

9. INSTALL REAR NO. 2 AIR DUCT (for Cold Area Specification Vehicles)

(a) Engage the 4 claws and install the air duct.

10. INSTALL DEFROSTER NOZZLE ASSEMBLY

(a) Engage the 5 claws and install the defroster nozzle.

(b) Connect the 3 clamps and connector and install the wire harness.

11. INSTALL HEATER TO REGISTER DUCT ASSEMBLY

(a) Engage the 3 claws and install the heater to register duct.

12. INSTALL STEERING COLUMN ASSEMBLY (See page SR-19)

13. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for Manual Transaxle) (See page BR-21)

14. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle) (See page BR-21)

15. INSTALL BRAKE PEDAL (for Automatic Transaxle) (See page SR-19)

16. INSTALL STEERING SLIDING YOKE SUBASSEMBLY

(a) Align the matchmarks and install the sliding yoke onto the power steering assembly with bolt B. Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf)

17. INSTALL COLUMN HOLE COVER SILENCER SHEET (See page SR-20)

18. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT

19. CONNECT POWER STEERING ECU (See page SR-21)

20. INSTALL COMBINATION SWITCH ASSEMBLY (See page SR-21)

21. INSTALL STEERING COLUMN COVER (See page SR-22)

22. INSTALL STEERING WHEEL ASSEMBLY (See page SR-22)

23. INSTALL STEERING PAD (See page RS-310)

24. INSTALL LOWER INSTRUMENT PANEL SUBASSEMBLY (See page IP-52)

25. CONNECT HOOD LOCK CONTROL LEVER SUBASSEMBLY (See page IP-53)

26. CONNECT ANTENNA CORD SUB-ASSEMBLY (See page IP-53)

27. INSTALL INSTRUMENT PANEL BOX (See page IP-53)

28. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY (See page IP-54)

29. INSTALL INSTRUMENT PAD LOWER RH (See page IP-54)

30. INSTALL INSTRUMENT PAD LOWER LH (See page IP-55)

31. INSTALL REAR CONSOLE BOX ASSEMBLY (See page IP-88)

32. INSTALL CONSOLE BOX CARPET (See page IP-88)

33. INSTALL CONSOLE UPPER REAR PANEL SUBASSEMBLY (See page IP-89)

34. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (See page IP-89)

35. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See page IP-89)

36. INSTALL COWL SIDE TRIM BOARD RH (See page IR-34)

37. INSTALL COWL SIDE TRIM BOARD LH (See page IR-34)

38. INSTALL INSTRUMENT PANEL UNDER COVER SUBASSEMBLY RH (See page IR-35)

39. INSTALL INSTRUMENT PANEL UNDER COVER SUBASSEMBLY LH (See page IR-35)

40. INSTALL FRONT DOOR SCUFF PLATE RH (See page IR-35)

41. INSTALL FRONT DOOR SCUFF PLATE LH (See page IR-35)

42. INSTALL UPPER INSTRUMENT PANEL SUBASSEMBLY (See page IP-11)

43. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-13)

44. INSTALL FRONT PILLAR GARNISH RH (See page IR-

45. INSTALL FRONT PILLAR GARNISH LH (See page IR-

46. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page IP-14)

47. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See page IP-14)

48. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-246)

49. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-246)

50. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-246)

51. INSTALL AIR CONDITIONING PANEL ASSEMBLY (See page AC-246)

52. INSTALL STEREO OPENING COVER (w/o Radio Receiver) (See page IP-56)

53. INSTALL RADIO RECEIVER ASSEMBLY (See page AV-40)

54. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER SUB-ASSEMBLY (See page IP-56)

55. INSTALL COMBINATION METER ASSEMBLY (See page ME-140)

56. INSTALL INSTRUMENT CLUSTER FINISH PANEL (See page ME-140)

57. INSTALL INSTRUMENT PANEL FINISH PANEL END RH (See page ME-141)

58. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See page ME-141)

59. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See page ME-142)

60. CONNECT HEATER WATER INLET HOSE

(a) Install the heater water inlet hose onto the heater unit.

NOTICE:

Perform the installation with the hose clip and mark at the correct angle as shown in the illustration.

61. CONNECT HEATER WATER OUTLET HOSE

(a) Install the heater water outlet hose onto the heater unit.

NOTICE:

Perform the installation with the hose clip and mark at the correct angle as shown in the illustration.

62. INSTALL LIQUID TUBE SUB-ASSEMBLY

(a) Remove the vinyl tape from the liquid tube and the connecting portion of the unit.

(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of the liquid tube. Compressor oil:

ND-OIL8 or the equivalent

(c) Install the O-ring onto the liquid tube.

(d) Connect the liquid tube to the unit.

63. INSTALL SUCTION TUBE SUB-ASSEMBLY

(a) Remove the vinyl tape from the suction tube and the connecting part of the unit.

(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of the suction tube. Compressor oil:

ND-OIL8 or the equivalent

(c) Install the O-ring onto the suction tube.

(d) Insert the tube joints securely into the fitting holes and tighten the bolt.

64. ADD ENGINE COOLANT (for 1NZ-FE) (See page CO-8)

65. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

66. CHECK SRS WARNING LIGHT

67. CHARGE REFRIGERANT (See page AC-67)

68. WARM UP ENGINE (See page AC-69)

69. CHECK FOR ENGINE COOLANT LEAK (for 1NZ-FE) (See page CO-1)

70. CHECK FOR REFRIGERANT LEAK (See page AC-69)

71. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

72. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT (See page SR-22)

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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