Onvehicle Inspection

1. REMOVE FRONT WHEEL

2. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY (See page AH-6)

3. REMOVE FRONT DISC (See page BR-50)

4. INSPECT FRONT AXLE HUB BEARING

(a) Inspect the axle hub backlash.

(1) Using a dial indicator, check the backlash near the center of the axle hub. Maximum:

0.05 mm (0.0020 in.) If the backlash exceeds the maximum, replace the bearing.

(b) Inspect the axle hub runout.

(1) Using a dial indicator, check the runout of the surface of the axle hub. Maximum:

0.05 mm (0.0020 in.) If the runout exceeds the maximum, replace the bearing and axle hub.

5. INSTALL FRONT DISC (See page BR-52)

6. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY (See page AH-10)

7. INSTALL FRONT WHEEL

8. REMOVE REAR WHEEL

9. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY (See page BR-60)

10. INSPECT REAR AXLE HUB BEARING

(a) Inspect the axle hub and bearing backlash.

(1) Using a dial indicator, check the backlash near the center of the axle hub. Maximum:

0.05 mm (0.0020 in.) If the backlash exceeds the maximum, replace the axle hub and bearing.

(b) Inspect the axle hub and bearing runout.

(1) Using a dial indicator, check the runout of the surface of the axle hub. Maximum:

0.07 mm (0.0028 in.) If the runout exceeds the maximum, replace the axle hub and bearing.

INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

12. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page BR-67)

13. INSTALL REAR WHEEL

DIY Battery Repair

DIY Battery Repair

You can now recondition your old batteries at home and bring them back to 100 percent of their working condition. This guide will enable you to revive All NiCd batteries regardless of brand and battery volt. It will give you the required information on how to re-energize and revive your NiCd batteries through the RVD process, charging method and charging guidelines.

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