Toyota Yaris Engine Removal

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE COLUMN HOLE COVER SILENCER SHEET (See page PS-74)

3. REMOVE STEERING SLIDING YOKE SUBASSEMBLY (See page PS-74)

4. REMOVE FRONT WHEELS

5. REMOVE ENGINE UNDER COVER LH

6. REMOVE ENGINE UNDER COVER RH

7. DRAIN TRANSAXLE OIL

(a) Remove the filler plug and the gasket.

(b) Remove the drain plug and the gasket, and then drain the manual transaxle oil.

(c) Install a new gasket and the drain plug. Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)

8. REMOVE HOOD SUB-ASSEMBLY

9. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH (See page WW-17)

10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (See page WW-17)

11. REMOVE HOOD TO COWL TOP SEAL (See page WW-18)

12. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY (for Hatchback) (See page WW-18)

13. REMOVE COWL TOP VENTILATOR LOUVER LH (for Hatchback) (See page WW-18)

14. REMOVE WINDSHIELD WIPER MOTOR AND LINK (for Hatchback) (See page WW-19)

15. REMOVE COWL TO REGISTER DUCT SUBASSEMBLY NO.2 (for Hatchback) (See page EM-122)

16. REMOVE COWL TOP PANEL OUTER (for Hatchback) (See page EM-123)

17. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) (See page WW-10)

18. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) (See page WW-10)

19. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY (for Sedan) (See page WW-10)

20. REMOVE WINDSHIELD WIPER MOTOR AND LINK (for Sedan) (See page WW-10)

21. REMOVE FRONT AIR SHUTTER SEAL (for Sedan) (See page EM-123)

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22. REMOVE COWL TOP PANEL OUTER (for Sedan) (See page EM-123)

23. REMOVE CYLINDER HEAD COVER NO.2 (See page IG-9)

24. REMOVE AIR CLEANER ASSEMBLY (See page EM-124)

25. REMOVE AIR CLEANER BRACKET

(a) Remove the 2 bolts and the air cleaner bracket.

26. REMOVE BATTERY CLAMP SUB-ASSEMBLY

27. REMOVE BATTERY

28. REMOVE BATTERY TRAY

29. REMOVE BATTERY CARRIER

(a) Remove the 5 bolts and the battery carrier.

SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Remove the 4 bolts, then separate the clutch release cylinder. HINT:

Suspend the clutch release cylinder with a piece of rope so as not to overload the clutch pipe.

SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Remove the 2 clips and the 2 washers, and disconnect the 2 cables from the transaxle.

(b) Remove the 2 clips and disconnect the 2 cables from the control cable bracket.

Rear Seat Pillow

32. REMOVE CONTROL CABLE BRACKET

(a) Remove the 2 bolts and the control cable bracket.

33. DISCONNECT WIRE HARNESS

(a) Remove the bolt, then disconnect the wire harness.

34. DISCONNECT CONNECTOR

(a) Disconnect the back-up light switch connector.

35. REMOVE STARTER ASSEMBLY (See page ST-9)

36. REMOVE FRONT AXLE HUB LH NUT (See page DS-3)

37. REMOVE FRONT AXLE HUB RH NUT

HINT:

The removal procedure for the RH side is the same as that for the LH side.

38. SEPARATE SPEED SENSOR FRONT LH (w/ ABS) (See page DS-3)

39. SEPARATE SPEED SENSOR FRONT RH (w/ ABS)

HINT:

The separation procedure for the RH side is the same as that for the LH side.

40. SEPARATE FRONT SUSPENSION ARM SUBASSEMBLY LOWER NO.1 LH (See page DS-4)

41. SEPARATE FRONT SUSPENSION ARM SUBASSEMBLY LOWER NO.1 RH

HINT:

The separation procedure for the RH side is the same as that for the LH side.

42. SEPARATE TIE ROD END SUB-ASSEMBLY LH (See page DS-3)

43. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT:

The separation procedure for the RH side is the same as that for the LH side.

44. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH (See page DS-4)

45. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT:

The separation procedure for the RH side is the same as that for the LH side.

46. SEPARATE FRONT AXLE ASSEMBLY LH (See page DS-4)

47. SEPARATE FRONT AXLE ASSEMBLY RH

HINT:

The separation procedure for the RH side is the same as that for the LH side.

48. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (See page DS-5)

49. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (See page DS-5)

50. SUSPEND ENGINE ASSEMBLY

(a) Install the 2 hangers in the correct direction.

(b) Attach the engine chain hoist to the hangers. CAUTION:

Do not attempt to hang the engine by hooking the chain to any other part. Parts No.:

Engine Hanger: 12281-21010 Bolt:

91642-81025 Torque: 40 N*m (408 kgf*cm, 29 ft.*lbf)

51. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (See page PS-76)

52. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET

(a) Remove the 4 bolts and the engine mounting control bracket.

53. SUPPORT MANUAL TRANSAXLE ASSEMBLY

54. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR

(a) Remove the bolt and nut, then separate the engine mounting insulator LH.

(b) Remove the 5 bolts and the engine mounting insulator LH.

55. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

(a) Remove the 4 bolts and the engine mounting bracket LH.

1kz Fuel Pump Disassembly

56. REMOVE MANUAL TRANSAXLE ASSEMBLY

(a) Remove the 7 bolts and the manual transaxle.

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