Removal

CAUTION:

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See pageRS-1 ).

HINT:

Use the same procedure for both the RH and LH sides.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.

2. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page AC-66)

3. DRAIN ENGINE COOLANT (for 1NZ-FE) (See page CO-8)

4. DISCONNECT SUCTION TUBE SUB-ASSEMBLY

(a) Remove the bolt.

(b) Turn the hook type connector clockwise and disconnect the suction tube.

(c) Remove the O-ring from the suction tube. NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

5. DISCONNECT LIQUID TUBE SUB-ASSEMBLY

(a) Disconnect the liquid tube.

(b) Remove the O-ring from the liquid tube. NOTICE:

Seal the openings of the disconnected parts with vinyl tape to prevent moisture and foreign matter from entering.

6. DISCONNECT HEATER WATER OUTLET HOSE

(a) Using pliers, grip the claws of the clip, slide the clip and disconnect the heater water outlet hose from the heater unit.

7. DISCONNECT HEATER WATER INLET HOSE

(a) Using pliers, grip the claws of the clip, slide the clip and disconnect the heater water inlet hose from the heater unit.

8. BOLTS, SCREWS AND NUTS TABLE (See page IP-41)

9. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See page ME-138)

10. REMOVE INSTRUMENT PANEL FINISH PANEL END LH (See page ME-138)

11. REMOVE INSTRUMENT PANEL FINISH PANEL END RH (See page ME-138)

12. REMOVE INSTRUMENT CLUSTER FINISH PANEL (See page ME-139)

13. REMOVE COMBINATION METER ASSEMBLY (See page ME-139)

14. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER SUB-ASSEMBLY (See page IP-43)

15. REMOVE STEREO OPENING COVER (w/o Radio Receiver) (See page IP-43)

16. REMOVE RADIO RECEIVER ASSEMBLY (See page AV-38)

17. REMOVE AIR CONDITIONING PANEL ASSEMBLY (See page AC-239)

18. DISCONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-240)

19. DISCONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-240)

20. DISCONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (See page AC-240)

21. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page IP-5)

22. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See page IP-5)

23. REMOVE FRONT PILLAR GARNISH RH (See page IR-18)

24. REMOVE FRONT PILLAR GARNISH LH (See page IR-19)

25. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-6)

26. REMOVE UPPER INSTRUMENT PANEL SUBASSEMBLY (See page IP-6)

27. REMOVE FRONT DOOR SCUFF PLATE RH (See page IR-14)

28. REMOVE FRONT DOOR SCUFF PLATE LH (See page IR-14)

29. REMOVE INSTRUMENT PANEL UNDER COVER SUBASSEMBLY RH (See page IR-14)

30. REMOVE INSTRUMENT PANEL UNDER COVER SUBASSEMBLY LH (See page IR-14)

31. REMOVE COWL SIDE TRIM BOARD RH (See page IR-15)

32. REMOVE COWL SIDE TRIM BOARD LH (See page IR-15)

33. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See page IP-84)

34. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (See page IP-84)

35. REMOVE CONSOLE UPPER REAR PANEL SUBASSEMBLY (See page IP-84)

36. REMOVE CONSOLE BOX CARPET (See page IP-85)

37. REMOVE REAR CONSOLE BOX ASSEMBLY (See page IP-85)

38. REMOVE INSTRUMENT PAD LOWER LH (See page IP-44)

39. REMOVE INSTRUMENT PAD LOWER RH (See page IP-45)

40. REMOVE INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY (See page IP-45)

41. REMOVE INSTRUMENT PANEL BOX (See page IP-45)

42. DISCONNECT ANTENNA CORD SUB-ASSEMBLY (See page IP-46)

43. SEPARATE HOOD LOCK CONTROL LEVER SUBASSEMBLY (See page IP-46)

44. REMOVE LOWER INSTRUMENT PANEL SUBASSEMBLY (See page IP-46)

45. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

46. REMOVE STEERING PAD (See page RS-309)

47. REMOVE STEERING WHEEL ASSEMBLY (See page SR-12)

48. REMOVE STEERING COLUMN COVER (See page SR-12)

49. REMOVE COMBINATION SWITCH ASSEMBLY (See page SR-13)

50. DISCONNECT POWER STEERING ECU (See page SR-13)

51. REMOVE INSTRUMENT PANEL SUB REINFORCEMENT (See page SR-14)

52. REMOVE COLUMN HOLE COVER SILENCER SHEET (See page SR-14)

53. SEPARATE STEERING SLIDING YOKE SUBASSEMBLY

(a) Place matchmarks on the sliding yoke of the steering intermediate shaft and the power steering link.

(b) Loosen bolt A, remove bolt B and remove the steering yoke.

54. REMOVE BRAKE PEDAL (for Automatic Transaxle) (See page SR-14)

55. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle) (See page BR-20)

56. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for Manual Transaxle) (See page BR-21)

57. REMOVE STEERING COLUMN ASSEMBLY (See page SR-15)

58. REMOVE HEATER TO REGISTER DUCT ASSEMBLY

(a) Disengage the 3 claws and remove the heater to register duct.

59. REMOVE DEFROSTER NOZZLE ASSEMBLY

(a) Disconnect the connector and 3 clamps.

(b) Disengage the 5 claws and remove the defroster nozzle.

60. REMOVE REAR NO. 2 AIR DUCT (for Cold Area Specification Vehicles)

(a) Disengage the 4 claws and remove the air duct.

61. REMOVE REAR NO. 1 AIR DUCT (for Cold Area Specification Vehicles)

(a) Disengage the 2 claws and remove the air duct.

62. REMOVE REAR NO. 3 AIR DUCT (for Cold Area Specification Vehicles)

(a) Disengage the 4 claws and remove the air duct.

63. REMOVE INSTRUMENT PANEL BRACE SUBASSEMBLY

(a) Disengage the clamp.

(b) Remove the bolt, screw and nut and remove the instrument panel brace.

64. SEPARATE MAIN BODY ECU (DRIVER SIDE J/B)

(a) Disconnect the 5 connectors and the 3 clamps.

(b) Remove the 2 bolts and separate the main body ECU.

65. SEPARATE CONNECTOR NO. 2 HOLDER

(a) Remove the bolt.

(b) Disconnect the connectors and separate the connector No. 2 holder.

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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