Remove Manual Transmission Output Shaft Rear Set

(a) Using a chisel and a hammer, loosen the staked part of the manual transmission output shaft rear set nut.

(b) Engage the 2 gears simultaneously to lock the transmission.

(c) Remove the manual transmission output shaft rear set nut.

(d) Disengage the 2 gears.

17. REMOVE GEAR SHIFT FORK NO.3

(a) Remove the gear shift fork lock bolt from gear shift fork No. 3.

(b) Remove transmission hub sleeve No. 3 with gear shift fork No. 3 from transmission clutch hub No. 3.

18. INSPECT 5TH GEAR THRUST CLEARANCE

(a) Using a dial indicator, measure the 5th gear thrust clearance.

Standard clearance:

0.10 to 0.55 mm (0.0039 to 0.0217 in.) Maximum clearance: 0.55 mm (0.0217 in.)

If the clearance exceeds the maximum, replace transmission clutch hub No. 3, the 5th gear or input shaft rear radial ball bearing.

19. INSPECT 5TH GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 5th gear radial clearance.

Standard clearance: KOYO made:

0.015 to 0.058 mm (0.0006 to 0.0023 in.) NSK made: 0.015 to 0.056 mm (0.0006 to 0.0022 in.) Maximum clearance: KOYO made:

0.058 mm (0.0023 in.) NSK made: 0.056 mm (0.0022 in.) If the clearance exceeds the maximum, replace the 5th gear, 5th gear needle roller bearing or input shaft.

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