Torque Nm kgfcm ftlbf

(c) Using SST and a torque wrench, turn the differential case assembly to the right and left 2 or 3 times to allow the bearings to settle. SST 09564-32011

(d) Using SST and a torque wrench, measure the preload.

SST 09564-32011 Preload (at starting): New bearing: 0.78 to 1.57 N*m (7.95 to 16.0 kgf*cm, 6.9 to 13.89 in.*lbf) Used bearing: 0.49 to 0.98 N*m (5.0 to 10.0 kgf*cm, 4.34 to 8.67 in.*lbf)

If the preload is outside the specifications, select another plate washer. Plate washer thickness

Mark

Thickness mm (in.)

Mark

Thickness mm (in.)

AA

2.10 (0.0827)

LL

2.60 (0.1024)

BB

2.15 (0.0846)

MM

2.65 (0.1043)

CC

2.20 (0.0866)

NN

2.70 (0.1063)

DD

2.25 (0.0886)

PP

2.75 (0.1083)

EE

2.30 (0.0906)

QQ

2.80 (0.1102)

FF

2.35 (0.0925)

RR

2.85 (0.1122)

GG

2.40 (0.0945)

SS

2.90 (0.1142)

HH

2.45 (0.0965)

TT

2.95 (0.1161)

JJ

2.50 (0.0984)

UU

3.00 (0.1181)

KK

2.55 (0.1004)

-

The preload changes by approximately 0.3 to 0.4 N*m (3 to 4 kgf*cm, 2.6 to 3.5 in.*lbf) per each 0.05 mm (0.0020 in.) change in plate washer thickness.

(e) Remove the 16 bolts and the manual transmission case.

(f) Remove the differential case assembly from the front transaxle case.

10. INSTALL TRANSMISSION CASE OIL SEAL

(a) Using SST and a hammer, install a new transmission case oil seal onto the manual transmission case.

SST 09316-60011 (09316-00011) Drive in depth: 9.6 to 10.2 mm (0.378 to 0.402 in.)

(b) Coat the lip of the front transmission case oil seal with MP grease.

11. INSTALL TRANSAXLE CASE OIL SEAL

(a) Using SST and a hammer, install a new transaxle case oil seal onto the front transaxle case. Drive in depth:

1.6 to2.2 mm (0.063 to 0.087 in.) SST 09710-20011 (09710-06071), 09950-70010 (09951-07150)

(b) Coat the lip of the transaxle case oil seal with MP grease.

12. INSTALL TRANSMISSION MAGNET

(a) Clean the transmission magnet and install it onto the front transaxle case.

13. INSTALL BEARING LOCK PLATE

(a) Install the bearing lock plate onto the front transaxle case with the bolt.

14. INSTALL OIL RECEIVER PIPE NO. 1

(a) Install oil receiver pipe No. 1 onto the manual transmission case with the bolt. Torque: 17 N*m (175 kgf*cm, 13 ft.*lbf) NOTICE:

• Install the oil receiver pipe No. 1 while holding it against the manual transmission case, as shown in the illustration.

15. INSTALL OIL RECEIVER PIPE NO. 2

(a) Install the oil receiver pipe No. 2 onto the manual transmission case with the bolt. Torque: 17 N*m (175 kgf*cm, 13 ft.*lbf) NOTICE:

• Install the oil receiver pipe No. 2 while holding it against the manual transmission case, as shown in the illustration.

16. INSTALL REVERSE RESTRICT PIN ASSEMBLY

(a) Install the reverse restrict pin assembly onto the manual transmission case. NOTICE:

Set the reverse restrict pin assembly in the correct orientation.

(b) Using a pin punch (^5 mm) and a hammer, install the slotted pin onto the reverse restrict pin assembly.

Drive in depth: 15.5 to 16.5 mm (0.6102 to 0.6496 in.)

(c) Apply sealant to the reverse restrict pin plug. Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent

(d) Using a hexagon wrench and a torque wrench, install the reverse restrict pin plug onto the manual transmission case.

17. INSTALL MANUAL TRANSAXLE CASE RECEIVER

(a) Install the manual transaxle case receiver onto the front transaxle case with the bolt. Torque: 11 N*m (115 kgf*cm, 8.3 ft.*lbf)

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